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Articles: Infrared Thermal Imaging
2009 PdM Program of the Year Award Winners
Primetime Programs receive award from Uptime Magazine
Aerial Infrared – An Asset Management Tool for District Heating System Operators
Abstract
The imagery (IR) from aerial infrared thermal surveys of facilities, complexes, campuses, military bases and cities can be used for many purposes. Systems like supply steam and condensate return lines, hot water lines, chilled water lines, supply water mains, distribution piping, storm water drains and sewer lines can be monitored by looking at surface temperatures/patterns. In the case of district heating systems, the distribution system can be flown rapidly and inexpensively to provide thermal data for asset management planning and predictive maintenance (PdM). As a result of finding and repairing leaks in the steam system, energy usage can be reduced with all the related benefits.
After the Switchgear
ABSTRACT
The practical use of infrared thermography is, in a nutshell: looking at the thermal energy emitted from an object, explaining normality, seeing abnormalities and reporting them in a graphic, usable and easy-to-understand fashion, so that someone who is not familiar with the technology, can act to fix whatever is wrong. This works on heat emissions from all types of energy - not just electrical energy. There are many uses for infrared thermography other than inspecting electrical switchgear. In this paper I will discuss two of those other uses for infrared thermography.
Arc-Flash Protection - Understanding NFPA 70E
By John C. Klingler, P.E. Lewellyn Technology
Note: John presented a short course on this subject at IMC-2005 December 6-9, 2005 in Tampa
You have decided to conform to the requirements of NFPA 70E, the standard for Electrical Safety in the Workplace. You already have an electrical program for preventing shock; here is an explanation of how to address the 70E requirements for arc-flash.
Beyond the Usual Applications for Infrared Thermography
Introduction To Infrared Thermography
Think of the world as a radiator...infrared thermographers do. Thermal energy travels at the speed of light in all directions. An infrared (IR) camera detects this [heat] energy and converts it into pictures or thermographs of heat. One can learn a lot about the world by looking through the lens of an infrared camera.
Choices, Choices, Choices…
Choosing The Right Camera For Your Particular Needs
by R. Wayne Ruddock
In today’s world of infrared thermography, there are an increasing number of manufacturers offering a wide range of infrared camera packages. In the past ten years the price has been reduced dramatically and the spatial resolution has increased. There is far more acceptance of the technology today than in the past and an increase in the applications to which infrared thermography is applied. The internet is also used to advertise, and in some cases, even sell infrared cameras.
Evaluating Winding Connections With Infrared
Introduction
An area that is often overlooked in the rewinding of an electric motor are the internal connections of the winding. Most coils have multiple wires making up one ‘conductor' (Figure 1). The reason for this is to allow the wire to be more flexible for installation while allowing enough cross section for the amount of current that the conductor must carry. This generates a situation where improper brazing, crimping or other methods of making the connections will generate a hot-spot due to IR losses.
Infrared (IR) Thermography for Building Managers
Think back to the 1990s. How important was building energy efficiency, building moisture or building quality? Now think about the past 6 months....has your boss asked you to study your energy usage? Thinking "green" has become in vogue. Why is that? Is it because your boss recently downloaded "An Inconvenient Truth" and Al Gore convinced him or her that global warming is real and something must be done about it? No "green" thinking is about "green-backs". Building costs and energy costs are on the rise and by inspecting a building with IR and other techniques, the owner can determine what needs to be done to manage the building asset better, use less energy and save money.
Infrared Windows Open the Door to Savings
A Study of a Positive, and Growing, Return on Investment by Martin Robinson
A paper mill in South Carolina had a very successful infrared inspection program that management wanted to expand. However, the requirements of NFPA 70E were causing them to re-think their strategy since inspections of energized equipment was becoming more restrictive, more time consuming and more costly. Furthermore, 8% of the mill's applications had never been surveyed due to either switched interlocks (which automatically deenergize the equipment upon opening, thereby preventing access to energized components), or to incident energy calculations in excess of 100 cal/cm2 on certain equipment (which exceeds personal protective equipment [PPE] ratings, and would place personnel in extreme danger and open the company to OSHA fines).
Inspect Your Inspections
NFPA and Its Implications on Infrared Inspections
by Martin Robinson, I Eng, MInstD
The NFPA has had far reaching impacts on improving the safety of electrical equipment and safe work-practices, not only in the United States, but throughout the world wherever the standards are adopted.
Interview with an Arc Flash Survivor
- On August 16th, 2007 Bill Giffen was involved in an Arc Flash incident with a 13,800 Volt Switch. He received 3rd degree burns to his left leg and 2nd degree burns to his arm, back and groin area.
No Outage Inpsections - Which Tools Are Best for Medium Voltage Electrical Inspections
by Don Genutis
Although there are many useful electrical 'on-line' predictive maintenance technologies available to assess equipment condition, this article will outline and discuss the most effective tools for determining the condition of medium and high voltage equipment. A brief application summary is included for each technology in order to enhance your understanding or, if you are already familiar with the technologies, to serve as a review.
Seeing ROI With Infrared, Even In A Down Economy
by David Doerhoff
The sluggish economy is taking its toll on many areas of industry. Manufacturers are looking for smart, cost-effective ways to help their facilities operate more efficiently and save money without sacrificing product quality and performance.
Taking Charge
Increase Safety & Reliability with Integrative Predictive Maintenance
by Dale P. Smith, CMRP
MaintenanceElectricity, and its uninterrupted distribution through our nation, facilities and lives, is an inescapable requirement and the backbone of progress in today’s society. The resurgence of US commerce is not possible without it. Safe and reliable electrical distribution systems typically start out as being well engineered, with bright futures provided they receive regular, adequate maintenance and periodic testing.
Tap Into Infrared
Successful Programs Can Be Outsourced or Run In-House
by Jeffrey L. Gadd
Infrared thermography is emphatically embraced by those who have realized the benefits. Equally, infrared is dismissed by those who aren’t quite sure what it is or whether it has value. “I’ve been here twenty years and we never needed infrared” are words on the lips of more than one old salt. Well, things change, and this is an exciting time for those of us who are involved in the IR technology.

- Alignment and Balancing
- Asset Management
- CMMS and EAM
- Green Reliability
- Human Asset Management
- Infrared Thermal Imaging
- KPIs - Reliability Performance Metrics
- Lubrication
- Maintenance Management
- Motor and Power System Testing
- Oil and Fluid Analysis
- Planning and Scheduling
- PM Optimization
- Predictive Maintenance and Condition Monitoring Management
- Reliability-Centered Maintenance
- Reliability Engineering
- Reliability Leadership
- Root Cause Analysis
- Training
- Ultrasonics
- Vibration Analysis

- Alignment and Balancing
- Asset Management
- CMMS and EAM
- Green Reliability
- Human Asset Management
- Infrared Thermal Imaging
- KPIs - Reliability Performance Metrics
- Lean Maintenance
- Lubrication
- Maintenance Management
- Motor and Power System Testing
- MRO - Spares Management
- Oil and Fluid Analysis
- Planning and Scheduling
- PM Optimization
- Predictive Maintenance and Condition Monitoring Management
- Reliability-Centered Maintenance
- Reliability Engineering
- Reliability Leadership
- Root Cause Analysis
- Shutdowns and Turnarounds
- Total Productive Maintenance (Asset Care)
- Training
- Ultrasonics
- Vibration Analysis


