Case Study on the Costs of Buffing

Buffing is the removal of a tire before it is necessary.

Minimum Allowable Tread Depth by US Law

Steering axles

4/32”

Drive axles

2/32”

Trailer axles

2/32”

Annual Cost of Using Full Allowable Tread vs. Buffing

Fleet of 100 trailers—each unit travels 75,000 miles/year

Average trailer tire tread depth from retreader – 6/32”

Assume a cost of retread of $150 less $35 for case (at end) gives you $115 for 14/32” of usable tread

Assume 10,000 miles per 1/32”

If tires are removed at 5/32” (rather than the allowable 2/32”) then 3/23” usable tread (or 21% of the capacity) is lost.

Total Tire-Miles per Year

75,000 miles per year x 100 trailers x 8 tires per trailer

60,000,000

Total Tread Consumed (in 1/32) per Year

60,000,000 tire miles
10,000 miles per 1/32"

6000

Average Cost (per 1/32) of Tread by Using Full Allowable Tread

$115 per tire
14 usable 32 nds

$8.21

Average Cost (per 1/32) of Tread when Buffing 3/32 of Usable Tread

$115 per tire
11 usable 32 nds

$10.45

Annual Cost Using Full Allowable Tread

6000 x $8.21

$49,260

Annual Cost with 3/32 Buffing

6000 x $10.45

$62,700

Yearly Savings with Use of Full Allowable Tread

$62,700 - $49,260

$13,440

Other considerations of buffing usable tread:

  • The last few 32nds of a worn tire actually last longer than the first few 32nds.
  • The MPG increases as the tire wears—with less rubber there is less rolling resistance.

Tip from Basics of Fleet Maintenance by Joel Levitt

About this title

Basics of Fleet Maintenance is designed for anyone who is involved with operating or maintaining mobile equipment. This book is written in a clear, straight forward style as it identifies important issues for managing fleet maintenance in today's environment. In addition to providing strategies and techniques for fleet maintenance management, this book is full of useful checklists, self assessments, real world case studies and a special list of 50 action items that you can use to rapidly direct your improvement efforts.

Topics range from Decision support, maintenance cost control, work standards, shop design, parts management, warranties, fuel management, tires, leasing and insurance. The latest information management strategies are also extensively covered.

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