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Spindles are one of the most expensive and sophisticated rotating components on the planet. They rotate at super high speeds with fits and tolerances 10 to 20 times what is required on other rotating devices, such as pumps or motors. If there ever were machines that needed to communicate their health and activity it would be spindles.

What Is M2M?

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M2M or machine to machine is one of the fastest growing segments in technology. M2M solutions can connect millions of devices, like machines, heart monitors, cars, appliances and buildings. Basically, nearly anything with sensors that can report device-specific information back to other devices or computers can be connected using an M2M network.

Based on collected data, M2M can start tasks and give important instructions without human intervention. According to a 2013 article in Forbes, M2M is currently a $24 billion market and predicted to be close to $100 billion by 2017.

How to Listen to What Machines and Spindles Are Telling Us

Combining today’s latest sensors and wireless and mobile devices, it is now possible to listen to machines using M2M. This is all done without causing any incomplete or lost data. A manufacturing plant can either permanently mount or manually collect vital sensor data wirelessly from the machine and spindle. Manufacturing companies can rely on International Organization for Standardization (ISO) standards for predictive decisions. However, vibration and ultrasound ISO standards are useless without data to apply to them. M2M connects the data to the science used to develop these standards.

Several types of vibration and ultrasound sensors exist that can talk to a tablet or phone and transmit this vital data to the Cloud. Permanently mounted sensors can talk directly to the server without using mobile devices to transmit the data. Sophisticated software applications make it simple to collect, analyze and export this spindle health data.

The M2M network then pushes down an alert of an approaching failure to the people that need that information. Correcting the degradation prior to significant deterioration of the spindle or equipment saves production costs, crucial downtime and expensive run to failure spindle rebuilds. The M2M network also contains a sophisticated engine to diagnose what the problem is, extending valuable time to correct before the failure becomes catastrophic.

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Thomas Hoenig

Thomas Hoenig has been in this industry for decades. He is president of GTI Spindle Technology and GTI Predictive Technology. He has seen predictive maintenance techniques, technologies and methods evolve through the years and has a great vantage point to understand future developments and directions the industry is moving towards.

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