FREE: Introduction to Uptime Elements Reliability Framework and Asset Management System

Getting Started

Compliance versus Performance

Even though ISO55000 has established many of the criteria for creating AMPs, it is not necessary to approach this from a standard compliance perspective. Many organizations are deciding to improve how they manage assets in order to achieve performance gains while postponing the compliance decision. Most companies already maintain other ISO certifications and fully recognize the level of commitment necessary to seek certification. Short of a compelling business case for investing in the compliance journey, they are content to reap the performance gains without necessarily addressing all the management system aspects. This decision may impact the overall approach to creating AMPs and should be considered early on.

Asset Definition and Selection

Defining assets that can then be filtered through a selection process may not be as straightforward as it seems. From an expanded view of asset management, there are different levels at which an asset can be managed. At a foundational level, assets are viewed individually. This is the simplest and most easily understood approach. Assets also can be defined and viewed in terms of systems. Examples of asset systems include networks, production lines, or facilities systems (e.g., HVAC, wastewater, compressed air, etc.). And finally, a third expanded view can define asset portfolios. Examples include classes of oil rigs, business units, real estate and municipal infrastructure.

Based on how you define assets, they can then be selected for plan development. A defined selection process is the most critical of all concepts in asset management. Assets should be selected based upon their criticality and defined risk to the value stream. A risk-based asset management approach should be utilized that includes a defined process for classifying, analyzing, controlling and measuring the effectiveness of the operating and equipment maintenance strategies.

From a pure process perspective, asset definition and selection are most likely an outcome of the strategic asset management plan (SAMP) and the establishment of asset management objectives. The point is to maintain the linkage for achieving organizational objectives within the asset management plans.

Understanding AMP Maturity Levels

Another important getting started activity involves determining the approach to data collection and analysis. As shown in Figure 1, the commitment to establishing an asset management system capable of providing the necessary information to construct advanced AMPs is often characterized as a true continuous improvement journey.

The simplest way to begin is to gather all existing data and analyses and start constructing the plan. Where data is required but does not exist, use organizational experience and judgment. Fill knowledge gaps with documented assumptions. This approach enables AMPs to be constructed quickly. Implementation momentum builds sooner as the organization develops the necessary awareness and desire required to sustain the new way of doing business. One disadvantage to this simple approach is that plans result in a lower level of reliability, with the potential for suboptimal decision-making.

An alternate approach requires the organization to perform a gap analysis against its existing capabilities and develop a tactical implementation plan for closing the gaps prior to beginning the preparation of the asset management plans. This approach requires additional time and resources, but the data and analysis are more complete and the quality of the decision-making is improved.

There can be benefits in developing the first AMP as an interim plan as quickly as possible using existing information. It helps the organization understand the strengths and weaknesses of current asset management practices and identify priorities for developing future plans. It can also avoid allocating excessive resources for data collection before the needs are fully understood.

Regardless of how an organization decides to proceed, it is certain that the maturity level of the AMP will evolve and improve over time. The AMP development process will identify capability gaps and opportunities for improvement that must be systematically addressed via a continuous improvement loop. As the sophistication of the asset management system progresses, so will the maturity level of the asset management plans.

Constructing the Plan

An asset management plan defines the activities that will be implemented and the resources that will be applied to meet the asset management objectives and, consequently, the organizational objectives.1 An asset management plan provides the direction to and the expectations for an individual asset, or for a portfolio, group, or class of assets2.

Asset management plans should be developed to appropriate time horizons for the organization3. The time horizons should meet the organization’s needs and take into account the organization’s period of responsibility and the life of its assets4.

With this in mind, an AMP template will help you define the specific activities, resources and scheduling required for an individual asset or a grouping of assets to achieve the organization’s asset management objectives. The maturity level of the AMP and the sophistication of the asset management system may impact which sections of the plan are prioritized over others. Here are the recommended sections your AMP template should include:

Asset Management Plan Overview

The overview section identifies the assets within the plan, how the performance of the assets connects to organizational objectives, the stakeholders and connectivity to other plans or standards. A brief summary of covered assets is also recommended.

Levels of Service

A key aspect of asset management planning is to match the level of service assets provide to customer expectations. It provides the balance between the cost to deliver and the level required. Specific levels of service include cost, efficiency, quality, quantity, reliability, safety and responsiveness. The level of service section may include a description of how organizational goals and regulatory requirements impact service levels. Current levels of service and targeted levels of service are necessary to identify gaps that must be addressed in other sections of the asset management plan.

Future Demand

Future demand provides details of forecasted growth and asset utilization. This section also describes demand drivers and how demand changes may impact assets, demand contingency planning and investment planning necessary to meet the demand forecast.

Asset Lifecycle Management

This section should summarize how assets will be managed and operated at the agreed upon service level while optimizing total cost of ownership at an appropriate level of risk. This section is the most important part of the AMP and includes these subsections:

Financial Summary

This section should include and summarize all financial requirements resulting from the activities in the previous sections. The financial summary represents an important link to other parts of the organization and establishes the value of asset management to the organization by integrating the financial impact of the activities into the company’s financial and strategic plans. The summary should include cash flow forecasts for one to five years and provide the necessary details on how expenditures are to be treated (e.g., capital versus expense) in order to determine optimal funding strategies and timing.

Continuous Improvement

This section should summarize the current and future asset management practices and provide details on the planning and monitoring of the asset management plans and any improvements to asset management systems. It should provide a demonstrated link back to the deficiencies noted in constructing the other sections of the asset management plan.

Writing, Reviewing and Maintaining the Plan

Once the assets are selected and the approach defined, it is time to begin writing the asset management plan. Two key points are to always keep the objectives in mind and to rely on the most current and complete data available. Where assumptions must be made, be sure to document those assumptions. In many cases, some sections of the template may provide summary data with references to the exact locations where the data or the analysis is maintained. For efficiency purposes, it is very likely that the AMP will include many such references to specific locations within the asset management system.

Each section of the AMP may be written by different subject matter experts, but should be coordinated by a single point of accountability. The entire team should review the AMP for consistency and accuracy. It also may be helpful to have an independent party review the plan for additional insight and understanding. Finally, the plan should be viewed as a living document that is to be updated and maintained in accordance with the established parameters.

A Note on Compliance

If companies choose to pursue a path of certification to the ISO55000 asset management standard, several key principles must be addressed when writing asset management plans. The key requirements are identified in ISO55001, Section 6.2.2, and are summarized as follows:

Integration – The AMPs must be fully integrated with other relevant planning activities within the organization. For example, cross-disciplinary planning should support AMP resource estimates, outsourcing assumptions, HR training and capital investment planning.

Alignment – AMPs must demonstrate alignment to the strategic asset management plan. Activities contained in the AMP should be traceable to top-down requirements identified in the asset management objectives, policy and organizational plan.

Decision-Making Criteria – Planning processes must include decision- making and prioritization criteria. Evidence should exist on how activities and plans are selected and prioritized.

Whole Lifecycle Approach – Organizations are expected to adopt an asset lifecycle management philosophy with both financial and non-financial dimensions.

Criticality – AMPs must reflect usage of logical business support tools for determining which activities are necessary and the frequency of those activities. The techniques used must be aligned with the criticality of the assets and prescribed actions.

In total, Section 6.2.2 describes 11 requirements that an organization needs to determine and document when planning to achieve its asset management objectives.

In summary, AMPs must clearly contain what is to be done, what resources are required, who is responsible, when it will be completed and how results will be evaluated.

References
1. ISO55000: Asset management - Overview, principles and terminology. Section 6.2.2.1 Geneva,
Switzerland: International Organization for Standardization, 2014. Print.
2. Ibid.
3. Ibid.
4. Ibid.

Mark Ruby , MBA, serves as Senior Vice President of the Reliability Consulting Group at Life Cycle Engineering. The Reliability Consulting Group helps public and private enterprises improve performance by implementing Reliability Excellence® and asset management best practices. www.LCE.com

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