Another common misunderstood area of MP-2 is INSTRUCTIONS and TASKS. INSTRUCTIONS are developed for specific activities and linked together as TASKS. The INSTRUCTIONS are the necessary steps to safely, effectively, and efficiently accomplish the activity, while the TASK controls the frequency at which the INSTRUCTIONS are performed.

Consider the activities that would/could be established for a conveyor and its defined components. There are INSTRUCTIONS developed the conveyor itself, and then the gearbox, and then the motor attached to the conveyor. INSTRUCTIONS are developed for each specific activity (one for the conveyor, one for the gearbox, and then one for the motor). Each INSTRUCTION is unique and should be established for each equipment type (for example, an INSTRUCTION written that could cover all roller type conveyors, gearboxes, etc.) This becomes your library of INSTRUCTIONS for utilization for all inspections.

Once INSTRUCTIONS are established they must be assigned to a TASK. The TASK controls the frequency at which it is performed (weekly, monthly, etc.) the craft which will perform it (mechanical, electrical, etc.), and the duration of the activity. The INSTRUCTIONS are linked together in the TASK, so the above example would include an INSTRUCTION for the conveyor, one for the gearbox, and one for the motor. The sequence they are listed on the Work Order is controlled by assigning a PRIORITY to each INSTRUCTION. For example if you wanted the conveyor inspection first it would be assigned a PRIORITY of 1, if the motor was next a PRIORITY of 2, and the gearbox would be assigned a PRIORITY of 3.

Typically most users develop INSTRUCTIONS and TASKS for each piece of equipment and have hundreds established within MP-2, if utilized properly the total number of INSTRUCTIONS developed is a fraction of that.

Think green and reduce the number of INSTRUCTIONS within your system by properly utilizing it. Not sure where or how to get started with MP-2 and you, we can help. People and Processes it's more than a name, it's about the people and giving them sound processes.

Click here to sign up for our monthly newsletter to receive more tips and information regarding MP2.

Tip provided by Dave Bertolini, Managing Principal, People and Processes, Inc.

Upcoming Events

August 9 - August 11 2022

MaximoWorld 2022

View all Events
banner
80% of Reliabilityweb.com newsletter subscribers report finding something used to improve their jobs on a regular basis.
Subscribers get exclusive content. Just released...MRO Best Practices Special Report - a $399 value!
DOWNLOAD NOW
Optimizing Value From Physical Assets

There are ever-increasing opportunities to create new and sustainable value in asset-intensive organizations through enhanced use of technology.

Conducting Asset Criticality Assessment for Better Maintenance Strategy and Techniques

Conducting an asset criticality assessment (ACA) is the first step in maintaining the assets properly. This article addresses the best maintenance strategy for assets by using ACA techniques.

Harmonizing PMs

Maintenance reliability is, of course, an essential part of any successful business that wants to remain successful. It includes the three PMs: predictive, preventive and proactive maintenance.

How an Edge IoT Platform Increases Efficiency, Availability and Productivity

Within four years, more than 30 per cent of businesses and organizations will include edge computing in their cloud deployments to address bandwidth bottlenecks, reduce latency, and process data for decision support in real-time.

MaximoWorld 2022

The world's largest conference for IBM Maximo users, IBM Executives, IBM Maximo Partners and Services with Uptime Elements Reliability Framework and Asset Management System is being held Aug 8-11, 2022

6 Signs Your Maintenance Team Needs to Improve Its Safety Culture

When it comes to people and safety in industrial plants, maintenance teams are the ones who are most often in the line of fire and at risk for injury or death.

Making Asset Management Decisions: Caught Between the Push and the Pull

Most senior executives spend years climbing through the operational ranks. In the operational ranks, many transactional decisions are required each day.

Assume the Decision Maker Is Not Stupid to Make Your Communication More Powerful

Many make allowances for decision makers, saying some are “faking it until they make it.” However, this is the wrong default position to take when communicating with decision makers.

Ultrasound for Condition Monitoring and Acoustic Lubrication for Condition-Based Maintenance

With all the hype about acoustic lubrication instruments, you would think these instruments, once turned on, would do the job for you. Far from it!

Maintenance Costs as a Percent of Asset Replacement Value: A Useful Measure?

Someone recently asked for a benchmark for maintenance costs (MC) as a percent of asset replacement value (ARV) for chemical plants, or MC/ARV%.