IMC is set to revolutionize how we think about asset management. Happening in Marco Island, Dec 16th - 19th 2024

IMC is set to revolutionize how we think about asset management. Happening in Marco Island, Dec 16th - 19th 2024

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Articles

Developing Asset Management Plans

by Mark Ruby

Asset management plans form the cornerstone of an effective asset management system. The recently released ISO55000 series of standards for asset management clearly defines the importance of asset management plans (AMPs) by indicating that they provide the road map for achieving value from physical assets by optimizing cost, risk and performance across the asset’s lifecycle. AMPs define the implementation activities necessary to realize an organization’s asset management objectives, which translate the strategic intent of the company. The relationship and interdependencies of asset management policy, strategy, objectives and planning to achieve those objectives clearly demonstrate how important organizational alignment is to the creation of asset management plans.

The Art of Balance Saves $100,000

by Ankit Niranjan

Balance in critical equipment isn’t an optional goal for manufacturing facilities. It is a necessary part of keeping production running and preventing unplanned shutdowns. It’s particularly important for facilities with high demand for products, as is the case with the Oman India Fertilizer Company S.A.O.C. (OMIFCO).

Safety and Reliability Concepts

A Review of the Pyramid and Swiss Cheese Models

by Ron Moore

The safety pyramid was first proposed by H.W. Heinrich, whose 1931 book, “Industrial Accident Prevention: A Scientific Approach,” stated that 88 percent of accidents are caused by “unsafe acts of persons” and put forth what is often referred to as Heinrich’s accident pyramid.

Lean Thinking MRO

by Robert Crotty

Large maintenance, repair and overhaul jobs (MRO) can be significantly improved in terms of safety, cost, downtime and quality by applying lean thinking.1 At Luminant, we applied lean thinking to our power plants, mines, construction and rail operations, along with our supply chain.

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Machinery Fault Diagnosis

by Hamid Karimi and Mohammad Moshtaghi

Vibration analysis is a valuable technique in machinery fault diagnosis. Although lesser time is spent on the acoustic emission technique (AET) in comparison to vibration to make it applicable in industries, many years ago, listening to machine sounds using a screwdriver or a sound scope was the first step a technician took to detect a fault in machinery.

Safety in the CMMS Cloud

by Dr. Jeffrey Dutschke and Jason Kong

One of the most frequently used methods for electronically storing maintenance data is a computerized maintenance management system (CMMS). CMMS systems hosted on the Internet (the Cloud) are becoming more and more common. But is your maintenance data safe when it is hosted on the Cloud and how does this compare to maintenance data stored on a local computer? In this article, some of the techniques used by cloud-based CMMS companies to ensure your data is secure are described and compared with the security of a local installation. While the security of local installations varies wildly, in most cases, the data on a cloud-based CMMS is more secure than on a locally hosted CMMS.

Safety Devices Which 33% Are You?

by Gordon Mains

When developing a maintenance strategy, the usual suspects are always at the forefront of time-based maintenance (TBM) activities in a periodic maintenance program (PMs), such as PMs for motors, pumps, compressors, diesels, valves, etc.

The Plant Maintenance Program

It's a team effort

by Paul Tomlingson

What is the plant maintenance program? The plant maintenance program depicts the interaction of the total plant population as they request or identify work; classify it to determine the best reaction; plan, schedule, assign, control and measure the resulting work; and assess overall accomplishments against goals, such as performance standards and budgets.

Pump Technology Balancing Tradition & Innovation

by: Heinz P. Bloch

Process pump reliability logically involves a combination of fluid-related performance and design decisions that focus on engineering materials and the configuration of mechanical components. Recent case studies have pointed out improvement opportunities in the relative design conservatism found in certain process pump models. Combined with deficiencies in the training of personnel, it can be argued that pump reliability has not made as much progress as it perhaps could.

Rid Yourself of Routine Oil Changes

by: Richard Bierman

It is well-known that the most important properties concerning a lubricant’s role are its viscosity and purity. Several turns can be made to ensure that clean, dry oil of the correct viscosity is put into machinery. However, the moment the lubricant is placed into the machine, it becomes contaminated, especially in cases of an equipment rebuild. Managing the oil’s condition once it is put into service can be, and should be, a very comprehensive task. Preventive maintenance (PM) schedules, condition monitoring, filter and desiccant breather changing, level checking, leak detection, etc., can utilize a tremendous amount of man-hours. Switching a facility’s program to a periodic, partial drain and fill method can make managing the service life of a lubricant much easier and more effective than traditional PM programs.

The Grasshopper’s Lesson on Asset Management

By: David Albrice

"Some people are making such thorough preparation for rainy days that they aren't enjoying today's sunshine" - William Feather.

Q&A with Scott Morris on ISO55000 Standards

Uptime Magazine recently caught up with Scott Morris, Associate Director at Genzyme, A Sanofi Company. Mr. Morris played a critical role in the development of the ISO55000 standards. Uptime had the opportunity to sit down with Scott and dive deeper into his role and involvement in the development of ISO55000 and other related standards.

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