"Sometimes I wonder if the maintenance reliability community (and now the asset management community) are making any progress at all." - Reliability Guru Terrence O'Hanlon, CEO/Publisher Uptime magazine and Reliabilityweb.com
What has changed in last 10, 20, 50 years? Have you noticed any changes? There are some things that have changed and some that have stayed the same.
The faces on the group that showed up for my training today look rough, weathered and exhausted. As they walk into the classroom wearing the standard deep blue version of the maintenance uniform with their name over the pocket, each is carrying a cup of coffee and their emergency lifeline: the walkie-talkie. As we make our way through introductions, I let them know I started my career as a tradesperson, went through an apprenticeship program and worked as a journeyman while going to night school for reliability engineering.
You're only strong as your weakest link. While trite, the phrase embodies what manufacturing plants and processing facilities have worked to overcome for years: How do you plan for; and prevent broken equipment in your lean machine?
If you have children aspiring to attend college, then you know that somewhere between the time of their birth and the present, the world changed. It went from valuing being well-rounded to valuing specialization. Whether that's a healthy development is a worthy debate, but not the purpose of this article. This article explores the role of the connected world in propagating specialization and how specialization has the potential to supercharge the value of old-fashioned human judgment.
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The first half of 2015 has seen a dramatic drop in the price of crude oil. Six-year lows are being seen and there is uncertainty about where or when the market will bottom out.
Oven and dryer OEMs can benefit significantly by teaming with suppliers to specify infrared elements
Infrared heating technology has become prevalent among industrial ovens, dryers and heaters used by a multitude of industries ranging from metalworking, thermoforming and printing, to the manufacture of adhesives or pulp and paper.
By Matt Wastradowski, copywriter with Graphic Products
Lean manufacturing incorporates various methods-including Kaizen, 5S, and Kanban-to improve production and efficiency by maximizing resources. The core goal of lean is to find better ways to do things so they require less effort, less time, and fewer resources. Numerous lean tools and concepts exist to help organizations achieve these goals. But the following five concepts stand out for their ease of implementation, usefulness, and potential for dramatic change.
By Jordy Byrd, public relations specialist with Graphic Products
Manufacturing industries play a tug-of-war between the public and private sectors, each demanding the fastest, cheapest, and highest-quality products - with the lowest environmental impact.
Cap-and-trade emissions policies, paired with limited natural resources, have changed the face of modern industry. As a result, lean companies, particularly those with established 5S systems, are one step ahead of the green curve.
Sourcing replacement parts from tool & die makers or machine shops can be much more efficient than relying on equipment OEMs
Those who've had a production line go down due to a lack of spare parts know how frustrating it can be to rely solely on equipment OEMs for replacement tools.
It seems like everyone is talking about the skilled labor shortage. From the New York Times to the National Association of Manufacturers (NAM), people are debating the issue of whether there really is a skills shortage or a lack of people with the right technical skills to work in today’s manufacturing. Many, including the New York Times, blame the problem on what they refer to as mismatched skills. Or, in other words, the workers have skills, just not the ones they need for the growing complexity of manufacturing.
So many people rely on induction heating every day, possibly without even knowing it. Induction heating is used to seal the caps of food containers and pharmaceuticals. A layer of aluminum foil is placed over the bottle or jar opening and induction heating machines fuse it to the container. This provides a tamper-resistant seal, since altering the contents requires breaking the foil.
Manufacturing is among the most hazardous occupations and can have an increased risk of illness and injury. Employers and their facility managers have the responsibility to keep workers safe. In addition to lost productivity resulting from injured employees, employers can be liable for large sums as a result of employees being injured on the job. According to the National Academy of Social Insurance (NASI), Workers' Compensation costs to employers in 2013 were $88.5 billion and Workers' Compensation benefits paid were $63.6 billion.
Fortunately, many of the most common workplace injuries are preventable. Read some tips below to learn how to reduce the likelihood that employees will be hurt while on the job.