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The Reliability Conference 2025: Actionable Insights for Reliability Success.

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work execution management

Operator Care – 4 Elements to Enhanced Operator Inspections

Operator Care is a simple process that engages all of the personnel working within the organization towards a common goal of increased throughput and decreased equipment delays.

It is simple in that it engages all of the ears, eyes, and noses in the early identification of equipment abnormalities (rather than the subsequent failures) and provides a simple means to report and track the repairs to be performed.

Elements ...

SAP enterprise roll-out strategy

  1. Here are 5 key steps to follow when designing your SAP enterprise roll-out strategy.
  2. Seek management buy-in at the highest level. Management must commit to and communicate the strategic decision

Removing Duplicate Part Numbers


Before you purchase software (such as "Fuzzy Duplicate Finder") to determine the duplicate part numbers in your storeroom, use the excel spreadsheet to break down the part numbers and descriptions into five categories---part number, noun, attribute, specifications, and further descriptions.

Once sorted it becomes very clear what part numbers are similar, but may be different. It enables you to physically check a few items to see if there is an actual match. Once found the

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MP-2 and You (Part Three) Seeing Colors in MP-2

Another common misunderstood area of MP-2 is the SCHEDULING and UTILIZATION of crafts and employees. If established properly the calendar within MP-2 should be green, yellow, or red. There are a

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Definition: Proactive Maintenance

Maintenance Work is completed to avoid failures or to indentify defects that could lead to failure (failure finding). It includes routine preventive and predictive maintenance activities and

How Storeroom Security Puts Reliability at Risk

Many companies are fully aware of the importance of maintaining security around their spare parts inventories. They secure their spares in lock-up areas, ensure staff are on hand to manage the

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Definition: Management of Change (MOC)

The process of bringing planned change to an organization. MOC usually means leading an organization through a series of steps to meet a defined goal. Synonymous with change management.

Tip

Eliminating Excess Spare Parts Inventory

The impact of not holding a required spare part can be massive. Downtime costs often far outweigh the purchase and holding costs of spares and this can lead to holding far more of some spares

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How to Improve the Reliability of Operator and Maintenance PM’s

How to Improve the Reliability of Operator and Maintenance PM’s

An 8-minute iPresentation Tutorial by Kevin Lewton from Met Demand, Inc.

Learn how to improve equipment reliability by improving the reliability of the PM Tasks being performed:

  • Design Reliable Capacity® Equipment Care Plans to keep and preserve equipment.
  • Define Preventive Maintenance Role in Reliable Capacity® Equipment Care Plans
  • Demonstrate how to improve the Reliability of PM Execution. 
    • PM task done in Parallel vs. Series 
    • KISS PM MethodTM
    Maintenance.org Webinar: Building your Professional Network and your Professional Brand

    Maintenance.org Webinar: Building your Professional Network and your Professional Brand

    Please join us for a series of short tutorials on how to use the FREE member web site to build your professional brand and your professional network.

    Building a professional network is easy and fun at the Association for Maintenance Professionals web site. As you build your professional network, it is a good time to consider what you want to accomplish - or what brand you want to build for yourself.

    One of the advantages of your FREE membership at the Association for Maintenance Professionals is being able to connect with people who DO WHAT YOU DO.

    The online community at http://www.maintenance.org does allow you a platform to post your accomplishments, educational achievements, awards and more.

    About the Association for Maintenance Professionals

    The Association for Maintenance Professionals is a not for profit association dedicated to facilitating networking between maintenance and reliability professional.

    The web site at http://www.maintenance.org has been called the LinkedIn or Facebook for the maintenance and reliability community without so much job Recruiting and NO commercial advertising.

    SAP hint

    Configuring your SAP system to accept maintenance notifications as triggers from asset inspections or condition monitoring systems can be done either to the equipment IDs, the functional

    Managing MRO Inventory by Using ABC Classification

    Managing MRO Inventory by Using ABC Classification

    An 8-minute iPresentation by Daniel DeWald, CPIM, GP Allied

    ABC management is an underutilized management tool that can assist in four areas-cycle counting, lot sizing, obsolescence, and storeroom reorganization. The result is improved inventory decision-making, and better control of the inventory dollars.

    Bonus WhitePaper Download (PDF) - Click here to download ABC Classicfiation

    Help… I’ve Fallen and Can’t Get MY Information

    I routinely get emails from articles, i-Presentations, Webinars, and Maintenance Tips provided to Reliability Web (thanks Terry) they all seem to start the same way... My CMMS or EAM is a big

    .... The People and Processes Inc, Team measures our success on your results ~~ It's about your success.

    Taking Charge

    Increase Safety & Reliability with Integrative Predictive Maintenance

    by  Dale P. Smith, CMRP

    MaintenanceElectricity, and its uninterrupted distribution through our nation, facilities and lives, is an inescapable requirement and the backbone of progress in today’s society.  The resurgence of US commerce is not possible without it.  Safe and reliable electrical distribution systems typically start out as being well engineered, with bright futures provided they receive regular, adequate maintenance and periodic testing.

    Definition: Infant Mortality

    Failures that occur prematurely. Such failures can occur because of inadequate design, inferior material, poor workmanship, improper installation, or quality problems in any work that was done ...

    The Top 6 Benefits of Predictive Maintenance

    In his book, Plant Engineer's Handbook, Keith Mobley links the following benefits to PdM:

    • Maintenance costs - down by 50%
    • Unexpected failures - reduced by 55%
    • Repair and overhaul time - down by 60%

    ...

    Inconsistent Part Numbers and Descriptions Cause Part Shortages, and Delays in Repairs

    Inconsistent Part Numbers and Descriptions Cause Part Shortages, and Delays in Repairs. How do you change this outcome?

    For one, be consistent on establishing part numbers, whether the computer

    Invisible Defects

    My tip may seem extremely mundane but think about if it applies to you.

    As well as being a maintenance manager I am also a scuba diving instructor.

    Whilst leading a dive with people who were here

    Failed part, failure mode, failure code, failure cause

    Accurate Work Order Close Out “Tool Box Training”

    Accurate Work Order Close Out is important for the continuous improvement of any organization.

    Look Sharp With A Sharpie

    A simple tool like a sharpie can provide a lot of information. Use it to mark a date on a spare part when you receive it. That date can help with FIFO information and also show you instant

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