For asset-intensive operations, maximizing the use of maintenance dollars is critical. Put simply, planned and scheduled maintenance costs less than unscheduled and reactive maintenance. How much does it cost your organization for unplanned reactive work? How much for emergency work? We’ll explore how a small reduction in unplanned and emergency work can lead to significant cost reductions and improvement in real-world resource availability and productivity.
Planning and scheduling tasks tend to be based upon fixed times in both the internal and contracted maintenance arena. This can lead to inefficient or ineffective use of resources and the decline of the maintenance department towards reactive maintenance, further reducing the efficiency of the program. There are a number of ways to not only ensure proper completion of maintenance tasks, both scheduled and reactive, but also to improve wrench time.
While many organizations have maintenance planning and scheduling individuals or groups, few measure the effectiveness of the function. Why is it that we want to measure anyway?
How did we do on the weekly schedule? What is the biggest issue we had where I can help? These two simple questions form the majority of the maintenance manager's direction and control of maintenance efficiency and effectiveness.
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Planning and Scheduling are critical. You may have already heard that planning and scheduling improves equipment reliability, reduces the risk of unexpected failures, and enhances overall operation efficiency. This article explores how.
If someone told you that you could do more with less people, you would think they were a fool, right? Well, actually, that person is correct and some basic planning and scheduling strategies is proof of it.
Stanford Health Care’s transformational planning and scheduling program reduced reactive maintenance from 50 percent to target of 30 percent within 5 months and reached 24 percent by 11 months.
Know who has a lot of irons in the fire? Industrial production managers. They are responsible for mistakes, accidents, injuries, theft, security and asset management. This is the person who will have answers to questions like, “Where’s the pallet jack?”
The industrial production manager is in charge of day-to-day team performance, making sure it all works together as quickly and cost-effectively as possible, all while turning out a quality product.
An hour long presentation by Jeff Shiver CMRP, CPMM - Managing Principal
We constantly hear about metrics like OEE, PM Compliance, and Schedule Compliance that help measure productivity, availability, and the maintenance work management process as examples. In the end, these metrics are used to drive behaviors within the organization. I'm reminded of a statement that a Plant Manager in a large food and beverage manufacturer once told me. He said, "Jeff, We measure what we treasure!" If so, what is it in the Maintenance organization that we treasure?
Southern Company Generation utilized one scheduling tool to satisfy its needs for daily scheduling and outage planning following its enterprise implementation of Maximo
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