International Maintenance Conference: The Speed of Reliability

International Maintenance Conference 2025: The Speed of Reliability

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Condition Monitoring and AI are Driving Change in the Energy Industry

Condition Monitoring and AI are Driving Change in the Energy Industry

TRC-2018 Learning Zone 40:27
by Stuart Gillen, SparkCognition

Many organizations today are facing challenges in increasing reliability and uptime. Current industry solutions do not offer advanced notice for performing proactive, predictive maintenance. The use of intelligent edge devices to acquire asset sensory data, along with machine learning algorithms to predict when an asset will fail, is becoming more attractive to maintenance managers as they seek new methods to get maintenance costs under control. The use of this technology can augment or even supplement human subject matter experts while providing significant advanced notice of asset health issues by analyzing and learning from past asset health data. In this presentation, we will discuss practical ways in which utilities can get started today and see how others are implementing this technology.

Some Practical Steps toward IoT, Connected Plant, Predictive Analytics and Improved Business Results

Some Practical Steps toward IoT, Connected Plant, Predictive Analytics and Improved Business Results

TRC-2018 Learning Zone 42:20
by Randy Jones, Southern Company Generation

Everyone wants to achieve a connected plant and to leverage IoT, APR, predictive analytics, and other enhancements to improve business results. This presentation will discuss some practical steps to be considered and some basic foundational elements that will enable moving forward along this journey.

Building the Offer: Finding the Value

Building the Offer: Finding the Value

TRC-2018 Learning Zone 41:32
by David Shannon, Parker-Hannifin

Digital transformation is a journey in a large established company. One of the journeys surrounds packaging up an offer and figuring out how to sell it. These include technical issues and capabilities needed to simply connect and collect data from your product, notwithstanding the many forces that can make this effort challenging and potentially derail innovative ideas. Using the development and launch of the Parker-Hannifin’s Voice of the Machine™ IoT platform as a case study, David Shannon shares how Parker adopted a common set of standards and best practices for new business models and pricing across all its operating groups and technologies.

Optimizing Condition-Based Maintenance for Industrial Efficiency

Optimizing Condition-Based Maintenance for Industrial Efficiency

TRC-2018 Learning Zone 33:38
by Dave McCarthy, Bsquare

Traditional methods of equipment maintenance are often reactive – servicing equipment once it fails – or based on time intervals or hours of use. Reactive maintenance can represent expensive unplanned downtime and non-routine servicing that may be more costly. Time-based servicing may under- or over-service equipment, which can inflate maintenance costs and reduce asset longevity. This presentation will highlight how tailored maintenance schedules help eliminate over or under servicing to reduce downtime, improve asset longevity and the overall reliability of industrial assets.

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Introduction to Critical Asset Surveillance Technologies

Introduction to Critical Asset Surveillance Technologies

TRC-2018 Learning Zone 45:40
by Rudy Wodrich, IRISS

Online Monitoring and the use of IoT devices to facilitate easier data collection and collation can also be referred to as Critical Asset Surveillance Technologies (CAST). Traditional online monitoring techniques including Power Quality and Partial Discharge (PD) monitoring will be briefly examined. For industrial and commercial buildings, temperature monitoring may hold the most promise as a surveillance technique to catch problems early in the P-F curve. There are many options to consider when considering the implementation of online temperature monitoring. Keep in mind that the goal of temperature monitoring is to DETECT a potential, ANALYZE the data and determine criticality of further investigation, INSPECT the equipment in question to pinpoint the problem and finally to REPAIR the problem. With this in mind, we will weigh the technology options to be considered when choosing a temperature monitoring solution including:

  • Contact (point based) or non-contact (area based) monitoring
  • Wired or Wireless Communication
  • Wired or Battery Powered
  • CLOUD based or Firewalled Data
  • Data Collection Frequency
  • Stand-alone or part of Building Management System (BMS) or SCADA Platform
  • Alarm Communication Methodology
  • Reporting features / Data Bridging
Create 3D Models of Your Assets to Work in a Visual Maintenance Environment

Create 3D Models of Your Assets to Work in a Visual Maintenance Environment

TRC-2018 Learning Zone 41:11
by Scotty McLean, Bentley Systems

Today, maintenance professionals can work in a realistic 3D visualization environment, set up quickly with reality modeling software to create 3D models of your assets from photographs you take of your assets. Wouldn’t your job of maintenance be easier if you could see the assets in 3D to plan and understand the context within which the asset was designed, built, and operated? Now you can work in an immersive 3D environment for asset inspections and health monitoring, reliability and maintenance planning as well as work execution. Other benefits include simplifying training for young maintenance professionals and simplified and more understandable standard procedures. Attend this session and see how much better it will be when you can pinpoint locations and understand the geo-coordinates of the asset and know specifically where you need to inspect and/ or address an issue.

How Machine Learning Is Revolutionizing Asset Reliability and Predictive Maintenance Practices

How Machine Learning Is Revolutionizing Asset Reliability and Predictive Maintenance Practices

TRC-2018 Learning Zone 41:12
by Aaron Beazley, Bentley Systems

While machine learning has been researched for decades, its use in applying artificial intelligence in industrial plants and infrastructure asset operations is now advancing exponentially. This is due to the growth in big data and the expansion of the Internet of Things (IoT); the ability to provide the processing power needed to analyze larger data sets, and the need for superior predictive and prescriptive capabilities required to manage today’s complex assets as well as the availability of machine learning methods. While machine learning has typically been linked with industries such as transportation and banking (think self-driving cars and fraud monitoring respectively), there are many uses for machine learning within the industrial sector. This presentation will focus on some of the principles within machine learning, and how four such industries that are primed to take advantage of the application of machine learning can maximize the benefits it brings to improve situational intelligence, performance, and reliability.

IIoT Technology Sneak Peak: Advanced Measurements for Asset Monitoring, Making Existing Assets Smart

IIoT Technology Sneak Peak: Advanced Measurements for Asset Monitoring, Making Existing Assets Smart

TRC-2018 Learning Zone 37:41
by Matthew Bollom, National Instruments

There are many large pieces of equipment which are critical to your business, and keeping these running in a reliable and predictable manner is key to minimizing downtime and operational costs, improving machinery reliability, and ultimately increasing revenue. Real-time asset monitoring tools can help operations and maintenance management to predict faults, and to respond appropriately to any fault that occurs. However, it requires massive amounts of data and the transition from manual route-based measurements to a fleet-wide surveillance program, which ultimately touches many elements from sensors to networked data acquisition nodes to servers to historians and predictive technologies. Lastly, an aging workforce reaching retirement in the next few years exponentially increases the need for effective and automatic knowledge transfer, management and training. How does the system help the maintenance and reliability engineer to be more effective and efficient? The system automatically predicts equipment failure and notifies a person or system so that pro-active steps can be taken to avoid equipment damage and unscheduled downtime. At this session, get a behind-the-scenes look at how one of the largest power generation companies in the USA, as well as, a leading pump manufacturer, is leveraging National Instruments open and flexible hardware platforms to integrate more advanced sensors into OSIsoft PI System as well PTC ThingWorx IIoT platform that goes beyond vibration measurements. Examples of these sensors, measurements that make existing assets smart include vibration, thermography, motor-current signature analysis, and electrical magnetic signature analysis.

C&W Services Turns to Wireless Predictive Maintenance to Maximize Asset Reliability

C&W Services Turns to Wireless Predictive Maintenance to Maximize Asset Reliability

TRC-2018 Learning Zone 46:50
by David Auton, C&W Services and Abhinav Khushraj, Petasense

After a successful pilot, C&W Services implemented a machine-learning based predictive maintenance system in order to address the limitations of a manual walk around program at one of its leading pharmaceutical client facility. Over the past year, by leveraging wireless sensors, secure cloud infrastructure and predictive analytics, C&W Services has been able to automate data collection, improve asset reliability, reduce equipment downtime, dramatically cut down on maintenance spending and achieve better resource allocation. Soon after deployment, the IIoT solution enabled the reliability engineers at C&W Services to detect a defect in an AHU, thereby preventing a catastrophic failure. The asset in question displayed an increase in the amplitude of fan shaft harmonics. Upon investigation, it was verified that the belts were running loose and the shafts were out of alignment. In another instance, the pillow block bearings were extremely noisy on the fan. There was a step increase in the acceleration spectrum, relatively small but noticeable that was returned to its normal vibration signature upon lubrication. With the continuous monitoring of critical rotating machinery, C&W Services has been able to achieve a competitive edge through a strong ROI along with other tangible benefits. Today it is inspiring others in the industrial world to make a transition towards IIoT.

Creating a Business Case for Continuous Monitoring Using Reliability Science

Creating a Business Case for Continuous Monitoring Using Reliability Science

TRC-2018 Learning Zone 20:46
by John Langskov, Palo Verde, Arizona Public Service

On-line monitoring can provide significant cost savings through improved reliability (such as production line shutdown avoidance), but additional savings can also be obtained through reduced PM tasks. The question is: do the savings in PM reduction balance the cost of adding continuous monitoring to sensors to your equipment? Palo Verde uses a parameter-based approach, that focuses on degradation mechanisms affecting a specific component type, and a sensors ability to monitor them continuously for degradation, periodic PM tasks can be eliminated, or extended based on changes in failure probability.

Do You Trust Your In-Plant or Outsourced Rebuild Facility?

Let’s face it, people make mistakes – and some mistakes can be quite expensive. Mistakes made in a gearbox rebuild, for example, can cost a plant hundreds of thousands of dollars due to unplanned downtime and even workplace injuries resulting from a bad rebuild. Have you ever taken the time to audit your in-plant or outsourced rebuild facility? Do you require acceptance testing of the components that have been rebuilt to verify they are service ready?

Will IIoT Technologies Replace Factory Maintenance Workers?

Will IIoT Technologies Replace Factory Maintenance Workers?

The idea that smart factory technology will displace humans has generated considerable discussion. In a July 2016 report, McKinsey & Company estimates that “59 percent of all manufacturing activities could be automated.”1 In an article that can be applied to the field of industrial analytics, the MIT Technology Review2 suggests that unlike past experience, technologies are providing solutions that are more humanlike and could, therefore, eliminate jobs that so far have withstood automation.

The Next Generation of Maintenance Reliability

The Next Generation of Maintenance Reliability

Connected and integrated tools, sensors and software provide maximized uptime.

As industrial production rapidly transforms, the Industrial Internet of Things (IIoT) drives plant-wide changes and enhanced asset health and maintenance management. Facility managers, engineers and technicians must be able to rely on their equipment’s operation. Monitoring assets and assessing their health is of paramount concern to detect problems before catastrophic failures.

 Bsquare Secures Three-Year IoT SaaS Agreement with Fortune 100 Firm

Bsquare Secures Three-Year IoT SaaS Agreement with Fortune 100 Firm

Deployment leverages Amazon Web Services (AWS) Internet of Things services to achieve the scale, availability, and security required in business-critical IoT systems

Artificial Intelligence: A Primer for the Reliability Community

Artificial Intelligence: A Primer for the Reliability Community

Artificial intelligence or AI is the simulation of human intelligence processes by machines, especially computer systems. 

 Chicago AI firm acquires fast-growing ABQ company

Chicago AI firm acquires fast-growing ABQ company

Chicago-based artificial technology company Uptake announced Monday that it has acquired Asset Performance Technologies, the Albuquerque-based technology company that provides industrial customers like power plants and oil companies with machine failure data.

Human Machine Collaboration Panel

Human Machine Collaboration Panel

IMC-2017 Panel Discussion - 39:45
by Mary Bunzel, Doug Cook, Sandra DiMatteo, Will Goetz, M. Mobeen Khan, John Murphy, Mike Poland, Heather Preu, Jagannath Rao

Machine learning and artificial intelligence is progressing at a rapid pace. According the Bureau of Labor Statistics, over 60% of maintenance tasks will be "machine" assisted by 2022. Join industry thought leaders at IMC-2017 for a vibrant panel discussion about human machine collaboration to advance reliability and asset management.

 Equipcast Announces ECSecondSight™ v1.2 with Smart Indicators, Transforming Asset Health Methodology

Equipcast Announces ECSecondSight™ v1.2 with Smart Indicators, Transforming Asset Health Methodology

Equipcast utilizes Machine Learning and Predictive Analytics to provide the industry's leading Operational Health and Performance Optimization solution. We simplify and improve operational processes by discovering value from the complexity of equipment and maintenance data.

 Senseye announces predictive maintenance software upgrades

Senseye announces predictive maintenance software upgrades

Senseye, the leading scalable predictive maintenance software, has announced 2018 enhancements for its award-winning machine health analysis product.

The Industrial Internet: Disruptive, Innovation, Readiness

The Industrial Internet: Disruptive, Innovation, Readiness

If you search the Internet for information on asset management, the Internet and Industrial Internet of Things, digitalization, business trends and business reengineering, you’ll find a considerable increase in the number of articles with headlines heralding or promising significant and “disruption” or “disruptive” change.