In 2010, it was reported that as many as 43 percent of U.S. manufacturers were deploying some form of business improvement strategy centered around lean manufacturing principles, Six Sigma, or the original Toyota production system (TPS).
Whether you use manual grease guns or automatic lubricators, ultrasound needs to be part of your solution for optimizing bearing re-lubrication. You need to decide when a bearing needs new
New oil is typically never clean enough for common applications and should be filtered before installation. A good rule of thumb is that new oil should be filtered to two (2) ISO levels cleaner
Most maintenance professionals understand that lubrication preventive maintenance (PM) should be documented, but many fall short when it comes to writing effective lubrication procedures. The lubrication instructions in the average PM are often something like, “lubricate all lube points.” How many lube points are there? Lubricate them with what? How much oil or grease should be used? Should the machine be running or not?
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Contamination control is a critical part of equipment reliability. It is likely that equipment problems will occur if both water and particles are not removed from the system's oil. Removal of
Noria Corporation has released a “How to Use a Grease Gun” video tutorial for those who would like to further their expertise in the areas of grease application and proper lubrication methodology.
Afton Chemical’s Joe Kaperick will present on the topic of “Copper Corrosion in Grease” at the 17th CLGI Technical Conference in Guilin, Guangxi China October 11-14, 2003. Mr. Kaperick will be discussing how a successful lubricating grease formulation requires the careful balance of high performance additive components which are often in competition with each other. A classic example is the use of active sulfur compounds to provide protection under high loads. These same components can be antagonistic towards copper often having an unacceptably corrosive effect on the metal.
Power Lube Industrial recently released Greasomatic® – a programmable, single-use, single-point automatic lubricator to meet the requirements of the industrial maintenance professional. It provides metered lubrication delivery at an affordable price and is built to perform in a variety of applications, making it a reliable low-maintenance solution.
AMRRI (Advanced Machine Reliability Resources, Inc.) is pleased to announce the release of the LubeCoach EM app for the iPhone and iPad which can help electric motor owners save tens of thousands of dollars by providing precise lubrication requirements for electric motors at their fingertips.
FRANKLIN, TENNESSEE - AMRRI (Advanced Machine Reliability Resources, Inc.) is pleased to announce its recent hire of Matt Spurlock, who will join the AMRRI team as Vice President, Business and Technology Development and serve as Senior Instructor and Consultant for the company.
FRANKLIN, TENNESSEE - AMRRI (Advanced Machine Reliability Resources, Inc.) is pleased to announce its recent hire of Bobby Kennedy, who will join the AMRRI team as a Lubrication Technical Consultant. Within this role, Kennedy will visit clients domestically and internationally to craft reliability programs with optimum, precise and rigorous standards and is custom to their facility.
In one of the most comprehensive compilations of maintenance costs ever published, the Aberdeen Group, a Boston-based research think tank, compiled a survey of manufacturing companies in an attempt to quantify the cost of poor maintenance on overall performance. In doing so, they categorized companies into lower quartile, average and upper quartile performers and compared three key metrics: availability, quality and maintenance costs as a function of overall sales. The results, which are summarized in Table 1, show truly remarkable findings.
New SKF SYSTEM 24 LAGD Series single-point automatic lubricators are timely and accurate “hands-off” solutions that deliver the proper pre-set amount of lubricant needed for bearings in machinery across industries. These cost-effective, gas-driven feed versions are engineered to perform reliably on a 24-hour basis without manual intervention and can resolve issues typically associated with hard-to-access or potentially hazardous lubrication points. Ultimately, they optimize the accuracy, reliability, and cleanliness of lubricant delivery, contributing to increased uptime of assets, reduced maintenance, and favorable environmental impact.