One of the most cost-effective approaches for system-level reliability improvement is to develop strategies for critical equipment. Equipment strategies may include preventive maintenance (PM), predictive maintenance (PdM), continuous monitoring, commissioning, and redesign. Each of these strategies can be used individually or combined with one or more of the other strategies, with the ultimate goal to optimize the lifecycle cost (LCC).
Worthington Industries, a global diversified metals manufacturer, recently finished a complete transformation of the maintenance department at its Columbus, Ohio, steel processing facility. In 2012, with maintenance accounting for the highest percentage of facility downtime at 7.2 percent and a growing open order backlog topping 280, the team decided it was time for change.
IMC-2017 Learning Session - 49:18 by Jim Oldach, CH2M, and Eric Stevens, Metropolitan Sewer District of Greater Cincinnati
The Metropolitan Sewer District in Greater Cincinnati has embarked on a reliability journey that has been very successful. It has helped to improve the reliability and reduced reactive maintenance cost across the wastewater treatment division. A small, but very energetic portion of the journey has been the Preventive Maintenance Optimization program. Through this process we have reduced duplicate PM’s all over the treatment division. This process has also allowed us to verify the strategy on each asset type. We have also used it to help improve the award winning asset condition monitoring team. Overall MSDGC’s preventive maintenance optimization program has had an annual reduction in maintenance cost of $250,000.
Picture this: Like many Americans, you own a motor vehicle of some sort. That vehicle gets you from Point A to Point B, day in and day out. But, if you’re like most vehicle owners, you don’t consider basic routine maintenance, even on something you rely on the most. It is more of a break/fix relationship. Unfortunately, this same type of relationship is not uncommon in today’s data center industry. Various types of equipment are running 24 hours a day, 365 days a year, which comes out to 8,760 hours in a year. Data centers cannot afford any of their equipment to fail. Therefore, preventive maintenance (PM) is a must.
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Argo is an operations improvement consulting firm that breaks through the traditional barriers of the consultant-client relationship. We are hands-on consultants who deliver real results and no excuses.
IRISS is the global leader in Electrical Maintenance Safety Devices (EMSD) and Condition Based Monitoring Solutions for electrical equipment. We help our customers reduce downtime related costs and maximize efficiency by reducing CBM inspection times.
The goal for maintenance managers is simple: Oversee the successful installation, repair and upkeep of the facility’s assets for smooth operations and on track budgets. This goal is certainly obtainable in an ideal setting where inventory is always in stock, technicians are continuously efficient and assets are always running.
There’s no doubt the Internet of Things (IoT) is moving quickly to the front lines of industrial maintenance reliability and asset management. Communication between machines and human technicians, enabled by wireless technology and connected devices, is fueling a shift from preventative to predictive maintenance. But while the Industrial Internet of Things (IIoT) groundwork has been laid, and it’s projected to be a $151 billion market by 2020, the revolution is still young.
There is tremendous hype around the burgeoning Internet of Things (IoT), but the IoT is not a singular entity as the value proposition, timeline and technological needs vary widely across its three major domains – industrial, consumer and healthcare. The hype across all three of these IoT domains is palatable, with talk of industry 4.0, smart homes and digital healthcare increasing on a daily basis. This makes finding the right IoT markets and the best bets an enormous challenge.
Aladon and The Aladon NetworkTM practitioners are the exclusive providers of world-class RCM2TM MTA training & consulting services. This global network has helped clients apply Reliability Centered Maintenance in over 80 countries. More than 70,000 people have attended RCM2 training courses worldwide.
OROS provides noise and vibration analyzers (from 2 to 320+ channels, rugged, portable and real-time), applications-oriented software with dedicated interfaces and associated services (assistance in measurements, on-site diagnostic)
DNV GL are now the world's the leading technical advisor to the global oil and gas industry, and a leading expert for the energy value chain including renewables and energy efficiency.
At Ashcom Technologies, we know that not all businesses are created equal. We believe that every organization deserves to experience the benefits MaintiMizerTM has to offer. We've taken the time to make MaintiMizer adaptable for almost any organization. Companies large or small are bound to find the right MaintiMizer for them.
Isograph is the author of the renowned Availability Workbench Software which provides an integrated environment for RCM, Maintenance, System Modeling, Availability Optimization, Life Cycle studies.
DMSI is known for having the most comprehensive and flexible operator based reliability, asset basic care, and mobile inspection solution in the industry. MAINTelligence InspectCETM is used at hundreds of sites worldwide.
Modern Predictive Maintenance (PdM) has come a long way in recent years, with ease of use and installation both having increased significantly, while cost has similarly decreased. Conventional PdM was an expensive and time consuming technology and, because of this, it was reserved for only the most critical facilities. The problem with this is that less costly equipment, though seemingly peripheral, can be just as essential to continuing operations, and it is instead relegated to a preventive maintenance (PM) schedule.
This article provides 10 distinct actions you can take to become more proactive. As you will see, the asset management system (AMS) plays a major role. Typically, users struggle to leverage the AMS in support of asset reliability, but the reason for this simply may be because you need a more encompassing set of instructions. So, here they are.