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reliability engineering for maintenance

 ASTM International’s Quality and Statistics Committee Launches New Subcommittee and Proposed Guide

ASTM International’s Quality and Statistics Committee Launches New Subcommittee and Proposed Guide

A new ASTM International subcommittee on reliability (E11.40) is developing a standard (WK58249, Guide for Reliability) that will support reliability and risk analysis. The new subcommittee is part of ASTM International’s committee on quality and statistics (E11).

 April - May 2017

April - May 2017

Click to read all articles from this issue. You can also download the full PDF.

Analyzing Repairable System Failures Data

Analyzing Repairable System Failures Data

Many reliability engineers throughout history have had concerns with the reliability of the repairable system. Several researchers have presented a few calculation or estimation techniques to achieve repairable system reliability. This article explains the mean cumulative function (MCF) as a powerful and easy technique to estimate and monitor repairable system reliability.

Designing for Reliability

Designing for Reliability

IMC-2016 RAP Talk - 17:57
by Ramesh Gulati, Jacobs

According to Ramesh Gulati, designing for reliability (DfR) is the right approach to build reliability in assets. Not sure what DfR is? In this RAP Talk from IMC-2016, Gulati presents a comprehensive overview on the topic and how it will reduce operations & maintenance costs by a lot. Throughout the presentation, he stresses that this is a journey and requires a different kind of culture.

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Why Organizations Leave Money on the Table

Why are organizations leaving money on the table by not investigating failures that cost them money? One would venture to say that all manufacturing companies have failures each year that cut into their profit. The prevailing question is: What do you do when that failure occurs? Do you simply fix the equipment, get back up and running, and return to whatever you were working on at the time? Or, do you stop what you are doing and diligently try to understand why the failure occurred and put measures in place to prevent recurrence? Is the culture at your facility one that seeks to understand why something failed or is it in a mode where you need to get back up and running as fast as possible? How about your commercial team and management external to your facility? Is there perceived pressure and a lack of understanding that have driven your organization to a place where failures are not fully understood?

 February - March 2017

February - March 2017

Click to read all articles from this issue. You can also download the full PDF.

Integrated Capital Projects

Whether it’s driven by gaining a competitive economic advantage or maintaining compliance with new regulations, capital projects are introduced in order to improve existing facilities.

When ...

Reliability Strategy Management, Deliver Predictable Performance

Reliability Strategy Management, Deliver Predictable Performance

IMC-2016 RAP Talk - 18:42 
by Jason Apps ARMS Reliability

Every one of us is probably leaving tons of their organization’s money on the table. Why are we doing that? In this engaging RAP Talk, Jason Apps from ARMS Reliability suggests it’s because we haven’t separated work management and strategy management. What does he mean by strategy management? Watch this video to find out.

Reciprocating Pumps: System Modification for Maintenance Improvement

Reciprocating Pumps: System Modification for Maintenance Improvement

System modification is an economically viable option to restore mechanical integrity, achieve optimum operation and reduce maintenance costs. This is realized through the development of a system modification program for a reciprocating pump with recurring leakage failures.

How to Know If an Inspection Is Technically Feasible

How to Know If an Inspection Is Technically Feasible

The SAE International standard for reliability-centered maintenance (RCM)1 says an inspection2 should be done if it is technically feasible and worth doing. The hard part is identifying when a task is technically feasible.

Setting up the Calendar for Maintenance Training

Watch this video tip from Jeff Shiver, Managing Principal at People and Processes

Pressure Sensor Diaphragm

A typical pressure sensor consists of a pressure-retaining housing containing a diaphragm that is slightly moved by changes in fluid pressure. Some form of electronic device is mounted to the

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Ready Steady Gone – Maintenance Initiatives

Many organizations are keen or feel pressured to make substantial improvements to the Maintenance and Reliability practices and they quickly set off on doing so. They have quickly reached the

Tip ...

The Cultural Shift That Can Save Lives

The Cultural Shift That Can Save Lives

An interesting statistic reveals that 65 percent of the American population feels certain they are better at math than half the general population. While both ironic and funny, it is also quite telling of how people naturally tend to overestimate the likelihood of positive outcomes compared to less desirable results. It is simply human nature to hope for the best outcome. For the most part, there is no real harm in believing one’s math skills are better than they really are. But, when you overestimate the reliability of equipment that you count on every day to perform your various jobs, the results are not just surprising – they can be dangerous.

Without Failure Data All You Have is a Work Order Ticket System

Without Failure Data All You Have is a Work Order Ticket System

The RELIABILITY Conference - 38:21 
by John Reeve, Total Resource Management

More specifically, without failure modes all you have is a bunch of codes. This may be the most overlooked data element, as most CMMS products do NOT capture the failure mode. This critical data element allows one to (1) derive the ideal maintenance task, (2) quickly compare work order (WO) failure modes with RCM analysis failure modes, and, (3) support drill-down on asset worst offenders for basic failure analysis. Failure data, failure analysis and failure prevention are all part of an integrated process, which helps the reliability team continuously, improve – using the CMMS. Attend this presentation for practical solutions to a common challenge.

Photography for Maintenance Activities

Photography for Maintenance Activities

The RELIABILITY Conference – 52:28
by Paul Crocker, Kansas City Board of Public Utilities

Sometimes I need more information on an Asset than what is readily available. In those instances I’ll give a camera to one my staff and ask them to get photos of what I need. I usually get back images that aren’t usable and then I have to go and take them myself (which is a waste my time). My goal with this presentation is to share my frustrations, and to show how I trained my staff to use the camera so that when I send them to get pictures of something I get the photographic image that I want with sufficient surrounding detail so I can tell where the photo was taken, what’s going on with the object, and nameplate data.

Even Data Centers Need PM Optimization

Even Data Centers Need PM Optimization

PM optimization is a systematic process to get the best equipment reliability. This is done by identifying and improving on weaknesses in maintenance performance and frequencies. PM optimization is a process, a series of questions or a guiding decision matrix, that helps make your preventive maintenance (PM) more efficient and effective. It enables the optimization of resources, while instilling best practices.

Reliability Engineer

Reliability Engineer Job Description Versus Maintenance Engineer Job Description

What does a reliability engineer do? How is a reliability engineer different from a maintenance engineer? Take a look:

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