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reliability engineering

Asset Criticality – The Foundation of Best in Class Reliability

Asset Criticality – The Foundation of Best in Class Reliability

A 51 minute recorded web workshop playback on demand by Rod Acklin, Commtest

Starting or even re-engineering a reliability centered operation can be a daunting challenge. Essential to the success of your initiative is a meaningful assessment criticality for your installed asset base.

Join Commtest's Rod Acklin as he explores and guides you through how to assess meaningful asset criticality.

View this web workshop to learn:

1) Why is a meaningful criticality assessment important?

2) The essential elements of criticality

3) Applying resources based on the essential elements of criticality

 

Building Steam

A Story of Hard Work, Dedication, and, Ultimately, Transformation

by  Judith Charlton and Steve Lipscombe

Sembcorp UK, one of the leading suppliers of utilities to UK industry, is transforming its operations.  Steam and power operations are vital to the success of Sembcorp UK and its customers in the petrochemical, power and biofuels sectors.  Just five years ago the business was struggling to manage an aging power station and all its associated problems with limited resources.  The challenges seemed insurmountable.

What’s the FRACAS?

Failure Elimination Made Simple

by Ricky Smith, CPMM, CMRP and Bill Keeter, CMRP

How good is your organization at identifying failures?  Of course you see failures when they occur, but can you identify when recurring failures are creating serious equipment reliability issues?  Most companies begin applying RCA or RCFA to “high value failures”.  While this is not wrong, I prefer to either not see the failure in the first place, or at the least, to reduce the failures to a controllable level.

Corrective Maintenance Definition

Maintenance tasks initiated as a result of the observed or measured condition of an asset or system, before or after functional failure, to correct the problem. Corrective maintenance (CM) can

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Optimized Planned Maintenance Strategies Using Availability Workbench SAP Portal

Optimized Planned Maintenance Strategies Using Availability Workbench SAP Portal

Optimized Planned Maintenance Strategies Using Availability Workbench (AWB) SAP Portal
A 55:26 minute iPresentation Tutorial

APT’s PRO-M v8.0 Selected by Nextera Energy’s Seabrook Station for PM Templates

Nextera Energy Anticipates Improved PM Program Evaluation using the PRO-M Solution.

Al Poling Joins Solomon Associates as Project Manager for RAM Study

Dallas—Solomon Associates, the leading performance improvement company for the global energy industry, today announced that Al Poling has joined the company as project manager for the company’s International Study of Plant Reliability and Maintenance Effectiveness (RAM Study). He will report to David Bossung, executive vice president of the company.

Definition: FRACAS

Failure Reporting, Analysis and Corrective Action System

A Formal management information system that supports five distinct and basic functions:

1) Recording data about failures

2) Reporting data to engineers/analysts for data analysis

3) Analysis to discover failure causes

4) Documenting corrective action plans

5) Checking on corrective action adequacy if any further action is required

Tip excerpted from The Professionals Guide to Maintenance and Reliability Terminology by Ramesh Gulati, Jerry Kahn and Bob Baldwin

Get your

Best Practices for Failure Reporting and Failure Elimination

Best Practices for Failure Reporting and Failure Elimination

A 38 minute iPresentation Tutorial by Ricky Smith, GPAllied

Almost every maintenance organization sets some sort of failure elimination goal.  The problem is, most goals are focused on elimination of bad actors or "one asset at a time".

 

Here is the bad news; this failure elimination process could take forever and still never eliminate the failures. Have you ever performed a Root Cause Analysis on a piece of equipment only to see the failure again soon afterwards?

There are known "Best Practices" in Industry for Failure Reporting but they are fragmented in most organizations and not pulled together providing an organization true success in failure elimination.

This iPresentation will provide each attendee with details on how to establish Failure Reporting, Analysis, and Corrective Action System "Best Practices" which includes;

1) What reports are required to eliminate failures

2) How to identify "failure threads" within different equipment types which can be acted on to bring quick results and make a large impact to the reliability of your operation

3) How to set up a CMMS/EAM with the right types of codes to give you the right reports to eliminate failures

 

Corrective Maintenance Task Generation

Maintenance cost or maintenance loss? Maintenance in today's plant is a dynamic function of the ability to adapt to quick changes and to new policies and management techniques. An inherent problem common to many maintenance programs is that manpower is one of the first things considered when cost reduction is sought. The loss of manpower poses continuous challenges to any maintenance manager who is striving for world class status. Corrective maintenance experience is one of the critical areas of expertise that is often lost.

How to Set Up a Reliability Management System

What to do

Launch a reliability improvement drive as a mission for the whole organisation and develop a robust organisation aimed to sustain the pro-active and reactive reliability efforts on the lines of an Operational Reliability Management System.

Tools to Focus on Plant Reliability

The focus of maintenance has changed from repairing equipment to keeping it running for longer between breakdowns. This requires more consideration of how to get longer running life between repairs, i.e. higher reliability, on a machine. To accomplish this a number of ‘tools' have been invented and developed to allow maintainers to pinpoint problems and fix them. In this article three of the most effective ‘tools' will be introduced. Root cause analysis, Weibull analysis and lifecycle simulation can be used to help organizations achieve proactive approaches to maintenance or adopt a "reliability based approach" to maintenance.

‘Big M’ and the Performance Culture

Managing Maintenance for Production Reliability


by James Davis, PE, CMRP


About 30 years ago, the Plant Engineer of an ITT Rayonier paper mill in north Florida called me into his office and announced that, as a reward for a job well done, I was being given the position of Plant Maintenance Engineer.  This was a bit confusing at first, as I was a mechanical/civil Project Engineer at the time, in a 38 year old facility that had never had a Maintenance Engineer.

Combating Reactive Maintenance

Combating Reactive Maintenance

A 6 minute iPresentation Tutorial by Brian Heinsius, ARMS Reliability Engineers

There are two important areas to activate in an asset management system to change its behaviour.

• Defect elimination process to ensure that causes of failures are addressed to prevent recurrence of those or similar failures.

• Optimum Maintenance Strategies that address likely failures and the right type of maintenance is performed at the right time in order to meet the organisation needs at the least cost.

This iPresentation looks at some of the strategies that can be used to change the behaviour of a reactive organisation

 

New 5-day Learning Program Focuses on Improved Reliability Decisions

In April, C-More, the Centre for Maintenance Optimization and Reliability Engineering, is offering a new 5-day program that runs from April 12 to 16, 2010.  The program is Better Physical Asset Management - Initiatives that Work.

Blast Off to Reliability

The RCM Process at United Space Alliance

by Catherine C. Kammerer

United Space Alliance, LLC (USA) is the Space Processing Operations Contractor (SPOC) for NASA at Kennedy Space Center (KSC), Marshall Space Flight Center (MSFC), and Johnson Space Center (JSC).   In that role, United Space Alliance uses Reliability-Centered Maintenance (RCM) to optimize maintenance practices for the upkeep of tens of thousands of pieces of critical ground support, launch, and flight control equipment.  USA has an institutionalized RCM process with a company policy, functional organization procedures, periodic review of performance, and metrics to track the performance.

What Do You Have a Right to Expect?

What you have a right to expect is the result of the reliability characteristics that were designed and built-in to your systems and equipment, and have been preserved through proper operation

Inherent Reliability

Inherent reliability is probably the single most important characteristic of any system or piece of equipment in terms of determining overall reliability performance. The inherent reliability ...

New Agreement Expands Global Availability of Lloyd’s Register Risk-Based Inspection & Maintenanc

Lloyd’s Register and Bayer Technology Services GmbH announced this week they are forming a sales distribution agreement which expands the availability of risk-based inspection expertise.

The Role of the Reliability Engineer for New Projects

The Role of the Reliability Engineer for New Projects

An iPresentation Tutorial by Michael Drew, ARMS Reliability Engineers

The chance of successfully meeting the objectives for Major Capital Projects can be improved significantly by including a RAMS process throughout each major phase of a project:- I. Appraise, II. Select, III. Define, IV. Execute, V. Operate. The earlier the introduction of RAMS the larger the influence over total costs. An independent project auditing company quotes that on average projects that include RAMS can save up to 15% of total project costs, but many projects do not perform effective Reliability Studies.

A sure way to increase the effectiveness of RAMS is to include a Reliability Engineer in the project team, either full time or call-off expert service provider. The role of the Reliability Engineer is to quantify the basic data regarding failures so that the reliability of equipment used in the project can be predicted, and the availability of the project assessed. This provides the project team with the ability to identify critical issues early in the design process, perform trade-off studies and define maintenance requirements as part of the design process.