MaximoWorld: Where Maximo users unlock more of their Maximo investment.

Join the leaders shaping the future of reliability at IMC

Sign Up

Please use your business email address if applicable

Tips

Reliable and Safe Food Production- GMP Tip - Sanitary Operation (4 of 8)

Equipment (Section 110.40 of 21CFR)

In General (a) - All plant equipment and utensils shall be designed and constructed of material and with workmanship that makes the equipment cleanable, and

...

Ultrasound Isn’t Always Practical

Ultrasonic lubrication monitoring is not practical for all situations. A bearing turning 25 rpm will not emit the same acoustic energy as one turning 1800 rpm. Quality of the sound is used As ...

Fundamentals of Maintenance

I've seen those in a reactive environment attempt to jump-start a proactive maintenance mode by adding manufacturer recommended PM's in bulk, and/or by adding a PdM program. However, if the

Management of Change (MOC)

Organizations are recognizing that standardized and complete asset data is critical to having trustworthy information on which to act. Obtaining this data is a costly endeavor, and as soon as

banner
A weekly collection of recommended articles and videos to boost your reliability journey. Right in your inbox
DOWNLOAD NOW

Look Between The Peaks

In many cases people only focus on the peaks in the vibration spectrum; especially the tops of the peaks. But what happens at the bottom of the spectrum is also very important. The "noise floor", and the shape of the base of the peak, provides useful information.

The Noise Floor

The bottom of the spectrum is the noise floor - but we will focus on the area of the spectrum between the peaks. If the machine is running smoothly, the area between the peaks will be flat and have a low amplitude. But if there is a source of "broadband" energy, it can generate vibration across the entire spectrum or just in specific areas. Rubs, impacts, looseness, cavitation, turbulence, and flow noise can all generate this "energy".

The "energy" can excite natural frequencies, so in specific areas we might see the noise floor rise up. Depending upon the amount of damping, and the amplitude of the energy, the spectrum might rise up quite significantly.

The noise itself can be quite focused (i.e. we will see it in a small band of frequency), so we might see the area around the pump vane rate rise up if there is cavitation. And we might see a large, broad peak below 1X if there is flow turbulence.

Broad Based Peaks

If there is a "pure" source of vibration, such as unbalance or the pump vane rate, then we expect to see a narrow peak. However if we look at the base of the peak and see that it is quite broad, we need to ask; "why is it so?"

There are actually a few reasons:


1. If that source of vibration is exciting a resonance, then the base will be broad - and the amplitude of the peak will be much higher than it would be if there were no resonance.


2. If there were sidebands, however your resolution was insufficient to be able to see the sidebands, then the peak may look broad. It is therefore important to use 3200+ lines to make sure you know what you are dealing with.


3. As mentioned above, if there is cavitation, the area around the pump vane rate peak may also be elevated.

There are two more very important points:

1. If you see an elevated noise floor, check the amplitude scale. If the highest peak in the spectrum has a very low amplitude, the noise floor will "appear" to be higher than what you are used to. Likewise, if the scale is set to a high amplitude, you may never notice a raised noise floor. That is just another reason why a logarithmic scale is very useful.


2. If there is a raised noise floor - look in the time waveform. The waveform will show you the impacts, rubs, bursts of energy from cavitation, and so on. Of course, you need to collect the time waveform correctly, but that is covered in another tip.


Here are a few examples:


Here is an interesting example. The first spectrum is 800 lines. Notices the broad bases of the peaks. Could it be resonance. The next spectrum is 3200 lines - you can see there is more to it. And the third spectrum is zoomed in to the base of the peaks.

 

This looks very noisy, however the amplitude is very low:

 

 

 

 

 

 

 

This case looks like there is no noise - but the peaks are very high in amplitude:

 

Here is the

 

 

 

 

 

 

 

...

Are You a Fire Fighter or a Business Person?

There are culture paradigms that need to be overcome in most maintenance organizations due to the 'firefighting' nature of the business.

When a Technician moves up through the ranks to a Role as

Is the Maintenance Task Applicable and Effective?

The most powerful way to improve maintenance of assets is to know the impact of maintenance tasks on business performance. This requires that each task is associated with a failure mode and

Gross Horizontal Alignment Error and Soft Foot

When you discover a gross horizontal misalignment with your laser alignment system, make the horizontal adjustment and re-check for softfoot. The motor is now in its operating position and

1-Channel vs. 2-Channel Data Collectors

Two channel vibration data collectors offer additional measurements that are not available in a single channel data collector. Measurements such as orbits, coherence, cross channel phase and ...

Guiding Principles For Planning And Scheduling “Keeping An Organization Focused”

"Focusing an organization's efforts is the only way to achieve and maintain success"

Guiding Principles are principles an organization must follow in order to be successful in any area where ...

Asset Criticality: The Essential Ingredient to Proactive Reliability

Establishing a truly effective reliability initiative can be a daunting task for most organizations while trying to remain focused on the primary job to be done, such as manufacturing their product.

The Importance of Consistency

 Here's a truism to remember: rules and guidelines are meaningful only when they are followed.when they are enforced. So, when it comes to setting boundaries, stating your expectations of

  • ...