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vibration analysis

Visual Inspection Checklist

Visual inspection of an operating machine while vibration testing is important, for valuable clues to machinery condition can often be uncovered. RPM and discharge pressure etc..., should be

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Using Time Waveform Analysis

Time waveform analysis is an ideal tool when diagnosing a range of fault conditions, including rolling element bearing faults, faults associated with gears, cavitation, rubs, looseness and more -

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Azima DLI Brings Simplicity and Sustainability to Machine Condition Monitoring Programs

New Bundled Solutions Remove Complexity From Establishing and Maintaining Effective Programs While Ensuring Long-Term Reliability Benefits for Industrial Plants.

New Breakthrough Fluke 810 Vibration Tester Provides On-the-Spot Diagnosis of Mechanical Problems

Fluke Corporation, the global leader in portable electronic test and measurement technology, has introduced the unique Fluke 810 Vibration Tester. The most advanced troubleshooting instrument available for vibration, the Fluke 810 enables maintenance teams to rapidly collect data and diagnose and solve mechanical problems with an affordable, easy to use tool.

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Refining a Refiner with 4-20 mA Monitoring

by Ed Nisbett, Tim Gilliss and Tom LaRocque

In their mill that is located in East Millinocket, ME (“The Town that Paper Made”), Katahdin Paper Company, LLC, produces pulp, which is used in the production of directory paper, from two paper machines.  Prior to paper production, the characteristics of the wood pulps are adjusted accordingly by passing them through a refiner with patterned rotating plates (see Figure 1).

Fault Frequencies are Very Important in Vibration Analysis

Fault frequencies are very important in vibration analysis, because they allow the analyst to correlate vibration data to specific components in the equipment that may be in some stage of ...

Old School Vibration Analysis; Hearing is Believing

Now that you have your high-tech vibration analyzer you should NOT stop using all of your human senses; especially hearing. What you can see, smell and feel (when safe) can tell you SO MUCH ...

Logistics Tip for Vibration Analysis

Most route-based vibration analysis is performed at the bearing cap locations. For trending, this is the most logical place to detect rotor and bearing faults. Keep in mind that the location

How Do You Analyze Spectra?  Do You Miss Key Information?

If you follow an organized process, the time spent analyzing spectra will be far more effective. Here is a brief review:

1. Ski-slope check: Quickly check for ski-slope in case it was a bad measurement. Check the time waveform to see if you can determine what went wrong during the measurement.

2. Noise floor check: Noise can indicate that impacting or rubbing

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Early Detection Shaves Testing Costs and Time in Brugge

Dana engineers at the Off-Highway Technical Center in Brugge, West Flanders, Belgium, found a less costly way to test off-highway transmissions. Their new method will save the company several hundred thousand dollars each year.

BSA Releases New Bearing Brief on Green Technology

Responding to the mounting commitment of business and consumers to sustainable technologies, the Bearing Specialists Association (BSA) has released a new addition to its growing body of single-topic Bearing Briefs, The Best-Kept Secret in “Green” Technology. Developed by BSA’s Educational Services Committee, The Best-Kept Secret in “Green” Technology details the many ways in which bearings contribute to a greener planet.

Wilcoxon Research Safety Connector Cables for Portable Data Collection

Wilcoxon Research, a Meggitt group company and a leading supplier of quality vibration sensors and sensor networks, is broadening its line of MaxFlex cables for portable data collectors to include an optional safety connector that breaks away if the sensor or cable becomes entangled at the monitoring point.

When collecting vibration data, it is important to keep the operator safe from being dangerously pulled toward a machine. Safety connector cables for data collection will protect the operator during a data collection route by disconnecting the sensor from the data collector when more than 10 pounds (4.5 kilograms) of pull force is exerted. Additional benefits of this safety feature include preventing damage to expensive portable data collector hardware and providing a quick disconnect between the sensor and the data collector.

12 things to consider when selecting an industrial accelerometer

12 things to consider when selecting an industrial accelerometer

12 things to consider when selecting an industrial accelerometer by Renard Klubnik, Applications Engineer, and James Lundy, Wilcoxon Research

Learn the basics of 12 important considerations for selecting the right industrial accelerometer. This presentation will go over sensor characteristics such as acceleration range and sensitivity tolerance, as well as environmental factors like temperature and hazardous area requirements. In just a few minutes, you'll learn how to pick the right vibration sensor for your application.

 

Vibration Analysis Reporting - Bearing Failure Stages & Responses

This technical note has been written to act as a guide to vibration analysts and maintenance personnel. It outlines the expectations that maintenance personnel should have w.r.t. reporting of bearing defects identified in vibration spectrums.

The Road to PdM Excellence - Achieving Vibration Analysis Best Practices at Orange County Sanitation

The Orange County Sanitation District (OCSD) is a public agency that serves 2.5 million people in central and northern Orange County. OCSD treats more than 230 million gallons of wastewater every day (enough water to fill Anaheim stadium nearly three times each day), making it the third largest wastewater treatment agency west of the Mississippi River.

Look Between The Peaks

In many cases people only focus on the peaks in the vibration spectrum; especially the tops of the peaks. But what happens at the bottom of the spectrum is also very important. The "noise floor", and the shape of the base of the peak, provides useful information.

The Noise Floor

The bottom of the spectrum is the noise floor - but we will focus on the area of the spectrum between the peaks. If the machine is running smoothly, the area between the peaks will be flat and have a low amplitude. But if there is a source of "broadband" energy, it can generate vibration across the entire spectrum or just in specific areas. Rubs, impacts, looseness, cavitation, turbulence, and flow noise can all generate this "energy".

The "energy" can excite natural frequencies, so in specific areas we might see the noise floor rise up. Depending upon the amount of damping, and the amplitude of the energy, the spectrum might rise up quite significantly.

The noise itself can be quite focused (i.e. we will see it in a small band of frequency), so we might see the area around the pump vane rate rise up if there is cavitation. And we might see a large, broad peak below 1X if there is flow turbulence.

Broad Based Peaks

If there is a "pure" source of vibration, such as unbalance or the pump vane rate, then we expect to see a narrow peak. However if we look at the base of the peak and see that it is quite broad, we need to ask; "why is it so?"

There are actually a few reasons:


1. If that source of vibration is exciting a resonance, then the base will be broad - and the amplitude of the peak will be much higher than it would be if there were no resonance.


2. If there were sidebands, however your resolution was insufficient to be able to see the sidebands, then the peak may look broad. It is therefore important to use 3200+ lines to make sure you know what you are dealing with.


3. As mentioned above, if there is cavitation, the area around the pump vane rate peak may also be elevated.

There are two more very important points:

1. If you see an elevated noise floor, check the amplitude scale. If the highest peak in the spectrum has a very low amplitude, the noise floor will "appear" to be higher than what you are used to. Likewise, if the scale is set to a high amplitude, you may never notice a raised noise floor. That is just another reason why a logarithmic scale is very useful.


2. If there is a raised noise floor - look in the time waveform. The waveform will show you the impacts, rubs, bursts of energy from cavitation, and so on. Of course, you need to collect the time waveform correctly, but that is covered in another tip.


Here are a few examples:


Here is an interesting example. The first spectrum is 800 lines. Notices the broad bases of the peaks. Could it be resonance. The next spectrum is 3200 lines - you can see there is more to it. And the third spectrum is zoomed in to the base of the peaks.

 

This looks very noisy, however the amplitude is very low:

 

 

 

 

 

 

 

This case looks like there is no noise - but the peaks are very high in amplitude:

 

Here is the

 

 

 

 

 

 

 

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1-Channel vs. 2-Channel Data Collectors

Two channel vibration data collectors offer additional measurements that are not available in a single channel data collector. Measurements such as orbits, coherence, cross channel phase and ...

Commtest Continues to Build Bench Strength

Knoxville, TN - Commtest, Inc. appoints Tim Whitacre as a Corporate Solutions Specialist, Chris Keniston and Shane Smith as Customer Success Engineers.

 

 

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