The debate over which software platform is best suited to manage physical assets continues. There are two main contenders: enterprise resource planning (ERP) systems offering a consolidated approach to tracking the organization’s activities and enterprise asset management (EAM) systems offering best-in-class functionality.
Consider establishing a vendor/supplier kitting process at your facility. This is a relatively new concept but beginning to take hold, especially in fast moving assembly operations that require
Companies tend to minimize the impact of basic cleanliness on equipment / components. Maintenance usually emphasize in condition monitoring programs such as vibration, temperature (motors, ...
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As competition and technology continue to evolve in today’s industrial and manufacturing industries, companies are faced with the ever-increasing challenge of reducing costs and improving efficiency while maintaining production uptime. These manufacturing companies often have multiple sites spread across large geographic regions, each with thousands of MRO spare parts on hand to keep operations running. In such large organizations, several different employees enter items into various enterprise systems at each site with little or no standard guidelines and often in multiple languages. Over time, this lack of standardization causes materials data to become inconsistent and inaccurate, resulting in many negative effects that can be felt throughout all units of the business.
Starting with Maximo version 7.5, it is possible to reserve items by indicating a reservation type of Soft, Hard, or Automatic. This reservation type is applied on the Plans tab within the Work ...
Work that has gone through a formal planning process to identify labor, materials, tools, and safety requirements. This information is assembled into a job plan package and communicated to craft
An equipment maintenance strategy based on replacing, or restoring, an asset at a fixed interval regardless of its condition. Scheduled restoration tasks and replacement tasks are examples of
The skilled millwright and pump specialist has experienced multiple breakdowns with a centrifugal pump. The pump has been rebuilt multiple times but it keeps breaking down with 4-6
The materials used in the mechanical seal were as follows: Shaft - 400 series SS Sleeve - Titanium Setscrews - Carbon steel The Cause: The dissimilar metals in this case were corroding away the setscrews. Basically the setscrews become the sacrificial anodes between the shaft and the sleeve. The Solution: The carbon steel setscrews where replaced with hastaloy C. The pump has now been running for over two years.
Maintenance adds value by providing available, reliable, safe and eco-friendly production equipment. Yet, fulfilling this task involves costs that can account for a significant part of a
In this plant example the mechanics are scheduled to do Corrective Maintenance based on the Planned work orders that day. The work order states: Replace bearings on a press roll due to highHere ...
In this tip we want to point out one of the more important reliability improvement implementation steps; Clean & Prioritize your CMMS system. This is where we must take a hard look at our ...
There are 5 strong pillars needed to develop a program of MRO (Maintenance parts, repair parts, and operating supplies) and the maintenance storeroom. The pillars are:
1. Storeroom Management 2. MRO Buying and Purchasing Management 3. Inventory Management 4. Supplier Management 5. Work Processes
Last fall I was engaging in some mindless entertainment watching "Dances with the Stars" on the television. An interesting event took place, a favorite dancer of the judges was voted off. The
One way to reduce the inventory levels in the storeroom is to solicit help from your vendors. Parts that have had little turn-over are candidates or parts that may be obsolete by other
This year has been great for your company, the facility is expanding, and new equipment is being installed... But you don't have a CMMS or EAM in place. You've just been overwhelmed withMight ...
Has your injector life been dramatically reduced? Are you also seeing increased fuel filter plugging? Are you seeing a very dark substance on your fuel filter media? If the answer to these
Direction of maintenance actions based on indications of asset health as determined from non-invasive measurement of operation and condition indicators. CBM allows preventative and corrective