Heat exchangers are critical components in chemical manufacturing, facilitating efficient heat transfer between process fluids. To ensure operational reliability, prevent fluid leakage, and minimize unplanned downtime, properly selected and installed gaskets are essential.
Asset performance management (APM) is rapidly transforming from a technical operations function to a strategic imperative for sustainable industrial growth. As companies face intensifying pressure from climate regulations, environmental, social and governance (ESG) expectations, and market demands for transparency, APM has emerged as a practical and powerful enabler of emissions reduction, energy efficiency, and lifecycle optimization.
In today’s fast-paced manufacturing landscape, managing spare parts inventories efficiently is critical to ensuring uninterrupted production. As industries strive to maintain the delicate balance between stocking adequate spare parts and controlling costs, traditional methods often fall short in addressing the dynamic demands of modern manufacturing.
Maintenance planning is the heart of efficient and effective asset management. However, there are times when maintenance planning falls short of expectations, resulting in unplanned downtime, inefficient resource allocation, and increased costs.
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In a large plant, you will encounter many assets of varying complexities, as well as different strategies for performing condition monitoring based on asset criticality. For some assets, you may not need any strategy or the strategy might be simply to run to failure.
The oil and gas industry has become critical for sustained operations and long-term asset reliability. When it comes to condition monitoring, expensive technologies, extensive training, and years of development often come to mind, especially regarding rotating equipment. Tools, such as vibration spectrum analysis, thermal imaging, oil lubrication analysis, and motor current analysis, provide valuable snapshots in time and have been useful in practice for quite some time.
Sometimes, technical problems are symptoms of deeper cultural and operational issues. This article explores how a deep dive into recurring fluid catalytic cracker (FCC) expansion joint failures led to far-reaching insights, not just about metallurgy and maintenance, but about a refinery's decision-making, communications and reliability culture. It’s a case where the root cause wasn’t just in the metal, but in the mindset.
Enterprise asset management (EAM) implementation is sometimes misperceived as a complex, resource-intensive endeavor. But that perception is rooted in legacy approaches and outdated systems.
Effective maintenance planning and scheduling are essential to prevent unplanned asset failures from dictating your schedules and driving your budgets. In a reactive, unplanned environment, maintenance efforts falter—funds meant for proactive upkeep are instead wasted on waiting for parts, delayed equipment transfers, and emergency fixes that disrupt planned work
Minimizing downtime in the cement manufacturing industry is crucial, as each minute of operational delay can lead to significant financial repercussions.
This article outlines best practices for overcoming these hurdles and highlights the foundational elements of a successful spare parts management approach.
The impacts of Industry 4.0 and its younger sibling, Industry 5.0, fall right down to today’s factory workers. While embedded automation and optimization within the Internet of Things (IoT) and Industry 4.0 have the power to drive new efficiencies, they have also led to the introduction of more complex job roles and tasks, but for fewer frontline workers.