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Articles

Case Study: Optimizing Heat Exchanger Performance With Reliable Gasket Solutions

Case Study: Optimizing Heat Exchanger Performance With Reliable Gasket Solutions

Heat exchangers are critical components in chemical manufacturing, facilitating efficient heat transfer between process fluids. To ensure operational reliability, prevent fluid leakage, and minimize unplanned downtime, properly selected and installed gaskets are essential.

From Uptime to Upstream Impact: Reframing Asset Performance Management as a Sustainability Imperative

From Uptime to Upstream Impact: Reframing Asset Performance Management as a Sustainability Imperative

Asset performance management (APM) is rapidly transforming from a technical operations function to a strategic imperative for sustainable industrial growth. As companies face intensifying pressure from climate regulations, environmental, social and governance (ESG) expectations, and market demands for transparency, APM has emerged as a practical and powerful enabler of emissions reduction, energy efficiency, and lifecycle optimization.

Optimizing Spare Parts Management for Modern Manufacturing: A Dynamic Approach

Optimizing Spare Parts Management for Modern Manufacturing: A Dynamic Approach

In today’s fast-paced manufacturing landscape, managing spare parts inventories efficiently is critical to ensuring uninterrupted production. As industries strive to maintain the delicate balance between stocking adequate spare parts and controlling costs, traditional methods often fall short in addressing the dynamic demands of modern manufacturing.

Enhancing Maintenance Planning: Address These Top 10 Reasons for Ineffectiveness

Enhancing Maintenance Planning: Address These Top 10 Reasons for Ineffectiveness

Maintenance planning is the heart of efficient and effective asset management. However, there are times when maintenance planning falls short of expectations, resulting in unplanned downtime, inefficient resource allocation, and increased costs.

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Overcoming Obstacles in Implementing Effective Rounds Solutions

Overcoming Obstacles in Implementing Effective Rounds Solutions

In a large plant, you will encounter many assets of varying complexities, as well as different strategies for performing condition monitoring based on asset criticality. For some assets, you may not need any strategy or the strategy might be simply to run to failure.

Condition Monitoring with a Digital Camera

Condition Monitoring with a Digital Camera

The oil and gas industry has become critical for sustained operations and long-term asset reliability. When it comes to condition monitoring, expensive technologies, extensive training, and years of development often come to mind, especially regarding rotating equipment. Tools, such as vibration spectrum analysis, thermal imaging, oil lubrication analysis, and motor current analysis, provide valuable snapshots in time and have been useful in practice for quite some time.

Beyond the Bellows: How One Root Cause Failure Analysis Sparked Cultural Transformation in Refinery Reliability

Beyond the Bellows: How One Root Cause Failure Analysis Sparked Cultural Transformation in Refinery Reliability

Sometimes, technical problems are symptoms of deeper cultural and operational issues. This article explores how a deep dive into recurring fluid catalytic cracker (FCC) expansion joint failures led to far-reaching insights, not just about metallurgy and maintenance, but about a refinery's decision-making, communications and reliability culture. It’s a case where the root cause wasn’t just in the metal, but in the mindset.

Quick Time to Value: How to Accelerate ROI in EAM Implementation

Quick Time to Value: How to Accelerate ROI in EAM Implementation

Enterprise asset management (EAM) implementation is sometimes misperceived as a complex, resource-intensive endeavor. But that perception is rooted in legacy approaches and outdated systems.

Optimize Operations in 7 Steps: The Strategic Art of Maintenance Planning and Scheduling

Optimize Operations in 7 Steps: The Strategic Art of Maintenance Planning and Scheduling

Effective maintenance planning and scheduling are essential to prevent unplanned asset failures from dictating your schedules and driving your budgets. In a reactive, unplanned environment, maintenance efforts falter—funds meant for proactive upkeep are instead wasted on waiting for parts, delayed equipment transfers, and emergency fixes that disrupt planned work

Case Study: How Waites Cemented $1 Million in Savings by Eliminating Unplanned Downtime for Buzzi Unicem USA

Case Study: How Waites Cemented $1 Million in Savings by Eliminating Unplanned Downtime for Buzzi Unicem USA

Minimizing downtime in the cement manufacturing industry is crucial, as each minute of operational delay can lead to significant financial repercussions.

Laying the Groundwork: The Role of Naming Conventions in Spare Parts Management Success

Laying the Groundwork: The Role of Naming Conventions in Spare Parts Management Success

This article outlines best practices for overcoming these hurdles and highlights the foundational elements of a successful spare parts management approach.

Industry 5.0 Is Empowering Today’s Factory Workers and It’s a Long Overdue Revolution

Industry 5.0 Is Empowering Today’s Factory Workers and It’s a Long Overdue Revolution

The impacts of Industry 4.0 and its younger sibling, Industry 5.0, fall right down to today’s factory workers. While embedded automation and optimization within the Internet of Things (IoT) and Industry 4.0 have the power to drive new efficiencies, they have also led to the introduction of more complex job roles and tasks, but for fewer frontline workers.