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The RELIABILITY Conference® : TRAIN & TRANSFORM

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Tips

What Can We Do Before Things Go Wrong?

Seems like every time a company is faced with the tragic circumstances we have witnessed over the last few weeks with the coal mine explosion in West Virginia that killed 25 workers, and more

After the Bearing Failure

After every bearing failure whether it was predicted or not, always check to see what kind of damage has occurred.

Wear patterns on bearing races and cages etc can be extremely important in

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Maintenance of Hydraulics

"GANG BOX TRAINING"

Maintenance Supervisors should use this tool to train their maintenance techs, 10-20 minutes - Post them in the Maintenance Shop after use

General Rules which must be followed:

... - Failure of a servo or proportional valve to provide the specified control or pressure. Failure of directional valves to move when properly energized (sticking). Failure of check valves to effectively control flow in specified direction.

Get Tuned Into Your Asset

All of us who drive vehicles are "in tune" with our vehicles because when there is a strange noise, rattle or vibration we react to the change by investigating the change. We do this as we

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Know Your Emissivity

What is Emissivity?

The material emissivity (written as "ε" or "e") is the relative power of its surface to emit heat by radiation. Materials are assigned an emissivity value between 0 and 1.0.

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Lubricant Safety

While a majority of lubricants (mineral oils) used in a production plant are presently derived from hydrocarbons or synthesized hydrocarbons, the developing trend to increase lubricant

Definition: FRACAS

Failure Reporting, Analysis and Corrective Action System

A Formal management information system that supports five distinct and basic functions:

1) Recording data about failures

2) Reporting data to engineers/analysts for data analysis

3) Analysis to discover failure causes

4) Documenting corrective action plans

5) Checking on corrective action adequacy if any further action is required

Tip excerpted from The Professionals Guide to Maintenance and Reliability Terminology by Ramesh Gulati, Jerry Kahn and Bob Baldwin

Get your

Thermal Heat Transfer Oil Analysis

These days, many heating processes using high pressure steam, but some of them still using thermal heat transfer oil.

Thermal heat transfer oil require periodic sampling and analysis. From the

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The Devil is in the Details!

I recently facilitated a Planning and Scheduling course for a large group of Planners, Supervisors, and Production personnel. Via the work management process, Planners are typically given lots

Trend Analysis Management Tip

It's common for all of us who had ever collected PdM data (vibration, lube oil parameters, temperature, etc.), to follow a "trend to trend" pattern with every parameter of our machines. But the

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How to Torque Fasteners? Gang Box Training

General Rules which must be followed:

1. Never over torque a Fastener. To over-torque a Fastener can cause it to stretch beyond normal limits causing Fastener breakage, or loosening of Fastener
2. Never under torque Fasteners because it can cause the Fastener to loosen to break
3. Ensure you know the torque specification
4. Ensure you know the torque specification if you are using a Fastener with lubricant on it or dry
5. As a general rule Fasteners should be lubricated unless manufacturer states otherwise
6. Know how to use a torque wrench. When all else fails read the instructions.
7. When unsure whether a Fastener should be torque to a specification, torque it
8. Do not re-use a Fastener if:
- If it was installed with an impact wrench
- If it could result in a safety risk

Fastener Failure Modes:

• Overloading - Force exceeds Fastener strength, Fastener loosens or shears
• Over-Torque - damaging the threads and deforming the hardware
• Under-Torque - allowing a joint to come loose. It may also allow the joint to flex and thus fail under fatigue.
• Brinelling - caused by poor quality washers, leading to a loss of clamp load and failure of the joint
• Corrosion - caused by the disintegration of an engineered material due to electrochemical oxidation of metals in reaction with an oxidant such as oxygen, this is why Fasteners must be lubricated unless stated by the equipment manufacturer.

Definitions:

Torque Wrench:

• A torque wrench is a tool used• ...

How to Achieve Enhanced Reliability in Refining Through Corrosion and Boundary Management?

Characterization and evaluation of corrosion damage in refineries is of critical importance due to the need for safety, reliability, throughput and operational integrity for plant facilities.

...Validate material performance, chemical/neutralizer injection, water wash, inspection frequencies and locations, monitoring locations, etcAchieve the benefits of enhanced asset integrity, i.e., reduced cost of maintenance, inspection, turn-around, failure-risk, improved reliability, safety and efficiency