Seems like every time a company is faced with the tragic circumstances we have witnessed over the last few weeks with the coal mine explosion in West Virginia that killed 25 workers, and more
Maintenance Supervisors should use this tool to train their maintenance techs, 10-20 minutes - Post them in the Maintenance Shop after use
General Rules which must be followed:
• ... - Failure of a servo or proportional valve to provide the specified control or pressure. Failure of directional valves to move when properly energized (sticking). Failure of check valves to effectively control flow in specified direction.
All of us who drive vehicles are "in tune" with our vehicles because when there is a strange noise, rattle or vibration we react to the change by investigating the change. We do this as we
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The material emissivity (written as "ε" or "e") is the relative power of its surface to emit heat by radiation. Materials are assigned an emissivity value between 0 and 1.0.
While a majority of lubricants (mineral oils) used in a production plant are presently derived from hydrocarbons or synthesized hydrocarbons, the developing trend to increase lubricant
I recently facilitated a Planning and Scheduling course for a large group of Planners, Supervisors, and Production personnel. Via the work management process, Planners are typically given lots
It's common for all of us who had ever collected PdM data (vibration, lube oil parameters, temperature, etc.), to follow a "trend to trend" pattern with every parameter of our machines. But the
1. Never over torque a Fastener. To over-torque a Fastener can cause it to stretch beyond normal limits causing Fastener breakage, or loosening of Fastener 2. Never under torque Fasteners because it can cause the Fastener to loosen to break 3. Ensure you know the torque specification 4. Ensure you know the torque specification if you are using a Fastener with lubricant on it or dry 5. As a general rule Fasteners should be lubricated unless manufacturer states otherwise 6. Know how to use a torque wrench. When all else fails read the instructions. 7. When unsure whether a Fastener should be torque to a specification, torque it 8. Do not re-use a Fastener if: - If it was installed with an impact wrench - If it could result in a safety risk
Fastener Failure Modes:
• Overloading - Force exceeds Fastener strength, Fastener loosens or shears • Over-Torque - damaging the threads and deforming the hardware • Under-Torque - allowing a joint to come loose. It may also allow the joint to flex and thus fail under fatigue. • Brinelling - caused by poor quality washers, leading to a loss of clamp load and failure of the joint • Corrosion - caused by the disintegration of an engineered material due to electrochemical oxidation of metals in reaction with an oxidant such as oxygen, this is why Fasteners must be lubricated unless stated by the equipment manufacturer.
Characterization and evaluation of corrosion damage in refineries is of critical importance due to the need for safety, reliability, throughput and operational integrity for plant facilities.
...Validate material performance, chemical/neutralizer injection, water wash, inspection frequencies and locations, monitoring locations, etcAchieve the benefits of enhanced asset integrity, i.e., reduced cost of maintenance, inspection, turn-around, failure-risk, improved reliability, safety and efficiency