Many highly integrated and easy to deploy condition monitoring products are appearing on the market that employ a micro electromechanical system (MEMS) accelerometer as the core sensor. These economical products help to reduce the overall cost of deployment and ownership, and in the process, expand the universe of facilities and equipment that can benefit from a condition monitoring program.
In any industrial environment, and particularly those with geographically distributed and remote assets and operations, reliable monitoring can be a challenge. Catastrophic equipment failure can occur without warning and, in some cases, go for long amounts of time without being noticed. The oil and gas industry, among other industries, was quick to recognize the benefits of remote monitoring and diagnostics (RM&D), as oil and gas companies have very expensive equipment deployed in disparate locations around the world. These difficult operating conditions make topflight monitoring and diagnostics systems crucial to ensuring that workflow operations can continue without interruption.
Asset and maintenance management are becoming increasingly complex tasks. Those responsible must make decisions about the condition of equipment and machinery that can have an impact on the operation of the entire plant. So, it is not at all surprising that they are constantly trying to improve their asset management and maintenance strategies. There are numerous methods and tools available to help companies and managers make decisions regarding their maintenance concepts. Nowadays, it is possible to interpret data to allow foresight into the future condition of the assets. And it is not only about optimizing maintenance management technology. Rather, the entire decision-making process of asset management and the maintenance staff is under scrutiny.
“Can’t we all just get along?” As the fifth child of eight, I remember my mother saying that quite often. Having four older brothers, it really never happened where we just all simply got along.
Now as an asset reliability educator, I travel around the country providing in-plant training for operators and maintenance personnel. During these training sessions, often times I am reminded by the folks who spend the majority of their day inside these American manufacturing facilities, that I must be living in a different world.
“Everything you are saying about asset reliability sounds great, but we are charged with getting product out the door. We don’t have time to do all the best practice things you are talking about.”
I completely understand this sentiment. I really do. However, we must find a way to meld our two worlds.
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