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leadership for reliability

Overall Equipment Effectiveness (OEE)

A measure of equipment or process performance based on actual availability, performance efficieny, and quality of product or output. OEE is generally expressed as a percentage.

OEE = availability

Active Supervision

Active supervision can improve productivity by 15%. The question is what is active supervision? Active supervision occurs when the supervisor spends substantial time on the shop floor helping

... - The accuracy of all analysis is derived from the work order. If the work order is complete and accurate then decision making is dramatically easier. The supervisor is always auditing paperwork and returning it when it is deficient. He or she should always look at work orders on the floor and insure entries are being made contemporaneously (at the same time) as the activity.

Communicate Often and With a Plan…

No matter what type of reliability initiative you are planning, there's one thing that remains true for every single initiative: Communication. Communication is one of the most important tasks in

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Definition: Total Effective Equipment Performance (TEEP)

A measure of how well an organization is creating value from its assets.

TEEP = utilization x availability x performance x quality - utilization x OEE

Tip excerpted from The Professional's Guide To

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Improve Performance by Turning Your SME’s into Effective Trainers

Improve Performance by Turning Your SME’s into Effective Trainers

A company’s most competitive advantage is its employee’s ability to learn, grow and change so that they can meet the challenges of today’s dynamic marketplace. Top businesses understand this - they embrace learning and encourage continuous improvement. Join Tara Denton as she introduces ideas to motivate SME’s and leaders to transfer learning and inspire change in their organizations.

What’s the FRACAS?

Failure Elimination Made Simple

by Ricky Smith, CPMM, CMRP and Bill Keeter, CMRP

How good is your organization at identifying failures?  Of course you see failures when they occur, but can you identify when recurring failures are creating serious equipment reliability issues?  Most companies begin applying RCA or RCFA to “high value failures”.  While this is not wrong, I prefer to either not see the failure in the first place, or at the least, to reduce the failures to a controllable level.

HOW TO: Build Your Personal Brand on Maintenance.org

With over 7000 active users, the Association for Maintenance Professional (AMP) Maintenance.org web site has become a personal branding hub.

Every profile that exists on Maintenance.org has the

1. ...

Prioritizing Pointers: Five Steps to a More Productive Workday

Prioritizing daily tasks is key to successful time management. When you prioritize, you make sure you accomplish the most important tasks first. Make time management a habit, and your stress

Get Tuned Into Your Asset

All of us who drive vehicles are "in tune" with our vehicles because when there is a strange noise, rattle or vibration we react to the change by investigating the change. We do this as we

Thanks ...

Changing Your Organization for the Better Part 4: The Roadmap of Change

In Part 1 we discussed the concept of organizational change, the three linked elements necessary for success and details about dissatisfaction. In Part 2 we addressed ourselves to organizational vision. In Part 3 we discussed the Goal Achievement Model in detail and clearly showed how it links the vision, goals, initiatives and activities in a very focused manner. However there still is one other part to the puzzle. This is what is referred to as the Roadmap of Change. The Roadmap is the tool to align change efforts within the organization, to eliminate conflicting goals, and to keep the change process on track. It is the final part of a process that begins with establishing the vision, developing higher level details with the Goal Achievement Model, and maintaining focus and clarity with the Roadmap. A successful change effort can not succeed without all three of these pieces being properly put into place and correctly used.

Life Cycle Institute’s New IMPACT Blog Focuses on Learning, Leadership and Change

The Life Cycle Institute, Life Cycle Engineering’s (LCE) education group, has launched a new blog on Learning, Leadership and Change. The IMPACT blog, written by the Institute’s learning professionals, aims to stimulate conversation and encourage discovery about effective leadership, the process of learning and how people grow through change.

Be A Reliability Champion

Take advantage of the many new tools, machines, accessories and ideas relative to machine reliability.

Don't expect change from maintaining historical ideas and methods.

Begin by getting theFoster ...Thanks for the tip Mark - per your request we are donating $10 to the Harry Chapin Food Bank.Want us to donate $10 to the Harry Chapin Food Bank on your behalf?  Please send us your Maintenance-tip here:

Changing Your Organization for the Better: Part 3: The Goal Achievement Model

In Part 1 we discussed the concept of organizational change, the three linked elements necessary for success and details about dissatisfaction. In Part 2 we addressed ourselves to organizational vision. Part 3 addressed the third element - next steps. The process of identifying and accomplishing the next steps uses the Goal Achievement Model.

Changing Your Organization for the Better: Part 2: The Vision of the Future

Part 2: The Vision of the Future or How Do We Know Where We Are Going So We Will Know When We Have Arrived

In Part 1, we discussed the concept of organizational change, and introduced the eight key elements of the change equation.  The overriding component however is the concept of vision.  It is fine to have a general level of dissatisfaction with the current or “as-is” state, but it is not enough.  You need a vision of what the new or “to-be” state will look like so that the organization will know what they are trying to achieve and what it will look like when they do.

A Vision of Enterprise Reliability

Looking Into the Future of the Industry

by Dennis Belanger


What is the ultimate vision for enterprise reliability?  If you’re like me, occasionally you find yourself drifting off into a day dream.  One of the recurring day dreams I’ve been having for the last 10 years involves this question.  I often lapse into deep thought, pondering, “How is all of this reliability and maintenance stuff supposed to work?

‘Big M’ and the Performance Culture

Managing Maintenance for Production Reliability


by James Davis, PE, CMRP


About 30 years ago, the Plant Engineer of an ITT Rayonier paper mill in north Florida called me into his office and announced that, as a reward for a job well done, I was being given the position of Plant Maintenance Engineer.  This was a bit confusing at first, as I was a mechanical/civil Project Engineer at the time, in a 38 year old facility that had never had a Maintenance Engineer.

Reaching For The Top

Creating a New Partner with Reliability Centered Operations

by Paul R. Casto, CMRP

To optimize both maintenance risk and cost, the interrelationships between reliability, maintenance and operations must be considered and leveraged to capitalize on the strengths of each.  Reliability Centered Operations (RCO) is an approach that optimizes these relationships through the application of a maintenance strategy built from failure analysis that will yield more expansive and cost-effective risk reduction tasks.

Life Would Be So Simple

A very simple principle... and if people stuck to this, there would never be issues.

SAY WHAT YOU DO...DO WHAT YOU SAY

Simple...one would think!

Reader tip submitted by Mark Burlingham, Reliability

16 Question Survey

The Manufacturing Game has developed a short 16-question survey based on Joseph Campbell's concept of a Hero's Journey.The survey is designed to facilitate the story writing process, and it guides the writer through the writing process. They provide this survey to maintenance and reliability professionals for their own use. Clients may opt to use the written story internally or share their success with others by approving it for publication in external publications such as the our quarterly TMG newsletter or a monthly magazine like Uptime Magazine.

See the list below for the 16 questions in the survey, as it relates to writing about Action Team successes.

Experience Is The Best Teacher: The Art of Storytelling

The Manufacturing Game has been using the art of storytelling for many years now. Our philosophy is that story telling is a powerful way to transfer learning, increase motivation, encourage teamwork, and teach communication skills in order to lead change.

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