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CMMS Best Practices Study - A Perspective

CMMS Best Practices Study - A Perspective

Julie Rampello

Selected graphs are taken from the CMMS Best Practices Study and are consistent with report's figure reference.

Reliabilityweb.com produced a CMMS Best Practices Study in July 2011 demonstrating the value computerized maintenance management systems add, as well as areas for future growth and improvement. The report was based on a survey of users conducted earlier that year which focused on implementation, use and sustainability.

As a marketer, this report is important as it provides an opportunity to better understand the user experience with CMMS in general and, for the Maximo brand specifically, the CMMS that Projetech provides. From this report, we see there is much that is changing in CMMS and the details summarized in the report provide us with opportunities to address the evolving needs of our customers. It is my pleasure to provide a perspective on the results of the survey and report.

Improved Product Quality through Proactive Maintenance

Improved Product Quality through Proactive Maintenance

A forty minute long presentation by Kevin Lewton, Vice President, Met Demand Inc.

Fact: Manufacturing is applying technology and the processes are becoming more complicated. Customers are requiring higher quality and proof of sustainability by adopting global standards and requiring conformance to those standards. This has put a spot light on all Maintenance Activities: Operator PM, Maintenance PM, Cleaning and Inspection Standards, Operating and Set-up Standards, Precision Maintenance, Documentation (CMMS), Problem Solving Process. Maintenance Best Practices are a core foundation to deliver Reliable Capacity® that is achieved by having Reliable Processes, Equipment and People. Maintenance is an integral part of implementing and achieving "Zero Defects". Proper Maintenance will decrease variation in a process and product resulting in higher quality and lower cost production.

The Maintenance Strategy Master Class

The Maintenance Strategy Master Class

An hour long presentation by Terry Wireman

Leading companies recognize the importance of maximizing their return on investment in hard assets used to provide their products and services. A key component of any asset's life cycle is the operation and maintenance phase. Proper management of this life cycle phase can lead to top and bottom line improvements. This presentation will show how the Level 1 Maintenance Strategy Master Class can help any company develop a strategy that will enable them to achieve these operational and maintenance improvements.

Do I Really Need This in my Storeroom

Do I Really Need This in my Storeroom

An hour long presentation by Andy Page, Director GPAllied

In this economic environment, storerooms are under the magnifying glass to identify ways to save. As such, the need to identify what stock is critical to an asset and what stock is expendable is imperative. This is where reliability processes, normally limited to maintenance people and reliability engineers, comes into the equation. Certain reliability processes such as Failure Modes Analysis (FMA), FRACAS, and criticality analysis can paint a very clear picture of what parts are likely to be needed and how often.

This webinar will discuss how the reliability world and the stores world come together to create a comprehensive picture of what we can expect from our equipment base and how the right stores strategy can affect it, as well as how these processes can benefit the current demands on MRO inventory.

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Top 10 Best Maintenance Practices For Your CMMS

Top 10 Best Maintenance Practices For Your CMMS

An hour long presentation by Dennis Belanger, Vice President, Management Resources Group, Inc.

Dennis Belanger, CMRP and Vice President of MRG, a Maintenance and Reliability Consulting and Engineering firm, will be sharing the "Top 10 Best Maintenance Practices for Your CMMS" which are based on MRG's 25 years experience working with clients. The Top 10 list will outline answers to these questions and touch on the following topics: Foundational Requirements, Getting the Basics Right, How to Get Everyone on Board, Management Discipline, and Sustainable Improvement. Through MRG's history, they have helped clients drive financial and performance improvement to the bottom line. These practices have been battle tested to generate sustainable, valuable results and to provide the core foundation for successful, sustainable use of a CMMS.

How a Major Transit Authority is Achieving Item Master Data Integrity in Maximo

How a Major Transit Authority is Achieving Item Master Data Integrity in Maximo

A half-hour long presentation by Lamar Landry, Senior Account Executive and Aimee Hiskett, Manager of Contracts and Parts, Storerooms and Materials Logistics 

Washington Metropolitan Area Transit Authority (WMATA) manages the regional transportation system in the national capital area. With 22 storerooms and more than 50,000 SKU's in Maximo 6.2 (upgrading to 7.5), data quality and accuracy in the Item Master is of utmost importance. In this session, WMATA will show how they are optimizing their MRO catalog by cleansing and standardizing item descriptions and keeping the data clean with a catalog management/governance tool connected to Maximo. In doing this, they are seeing increased asset utilization and equipment availability, while simultaneously reducing inventory investment.

MRO Optimization – Driving the Supply Chain

MRO Optimization – Driving the Supply Chain

An hour long presentation by Crystal Howe & Aimee Hiskett, Xtivity & Washington Metropolitan Area Transit Authority - WMATA

In order to reduce the consequences of asset failure repair parts must be available. Ideally MRO professionals strive to have the right part, at the right time, in the right quantity. The availability of parts is simple to understand, especially for WMATA (Washington Metropolitan Area Transit Authority) for their vehicles must be service-ready to make money. Maintenance and maintenance inventories (MRO) are a necessary function and significant cost to achieve this end. Parts must be available in different locations across a city at any time. Parts have a shelf life and must change as the fleet changes. Please join Xtivity's Director of Product services Crystal Howe, and WMATA's Manger of Contract & Parts, Aimee Hiskett as they present the solution to the problems faced by today's MRO professionals.

Conducting a Maintenance Assessment

Conducting a Maintenance Assessment

A half an hour long presentation by Wayne Vaughn, Principal Consultant, Vesta

In this webinar we will look at how a maintenance assessment fits into your improvement plans. We will look at some of the key elements involved in preparing and executing an assessment. We will also discuss how to use the results of your assessment to help build a solid business case for your efforts to improve maintenance. The journey to maintenance excellence is long and difficult so it is important to get started right and in the right direction.

Building Reliability into Your Storeroom with Best Practices

Building Reliability into Your Storeroom with Best Practices

An hour long presentation by Robert L. Wilson – CMRP, Director of Assessments, The MRO Connection LLC

The purpose of the MRO storeroom is to reduce the consequences of asset failure. But we live in a world dominated by cash-flow concerns, leaner staffing, and a growing concern over non-productive assets. The storeroom can become a vital link in the reliability chain. The balance between risk and investment lies in a structured approach to provide the right part, at the right time, in the right quantity, and establish the clear and compelling connection between MRO materials management and asset reliability.

Challenging the MRO Summit - The Mountaineer’s Guide to Success

Challenging the MRO Summit - The Mountaineer’s Guide to Success

An hour long presentation by Rich MacInnes, Partner, MRO Connection

“Life always gets harder toward the summit-the cold increases, the responsibility increases.”
Fredrich Nietzche

Lean experts teach us to see Waste in our operations, so why can’t we see the mountain of MRO materials—whose very existence is to respond to imagined or actual failure. Where cross industry analysis indicate that 58% of annual MRO investments will still be in place 3 years later and 68% of SKUs purchased annually will never be used. This mountain of MRO stock grows nearly 7% annually—this is Waste by any definition. Join MRO Connection in a guided path to reaching the MRO summit, highlighting essential skills while providing insight on the right gear to pack and tackle the seemingly insurmountable MRO challenges.

Measuring the Central Hub – Planning and Scheduling Metrics

Measuring the Central Hub – Planning and Scheduling Metrics

An hour long presentation by Jeff Shiver CMRP, CPMM - Managing Principal

We constantly hear about metrics like OEE, PM Compliance, and Schedule Compliance that help measure productivity, availability, and the maintenance work management process as examples. In the end, these metrics are used to drive behaviors within the organization. I'm reminded of a statement that a Plant Manager in a large food and beverage manufacturer once told me. He said, "Jeff, We measure what we treasure!" If so, what is it in the Maintenance organization that we treasure?

Generating Key Performance Indicators from your CMMS

Generating Key Performance Indicators from your CMMS

An hour long presentation by Sunil Kamerkar, Reporting House

Define KPIs to get insight into solving business problems related to asset performance, work management, failures, reliability, costing, spare parts optimization and EHS Compliance. Discuss how to develop these metrics using CMMS data which will help monitor overall maintenance & reliability related performance of the organization. Strategy maps to understand leading and lagging indicators and understand their impact. Linking details operational reports, with metrics, dashboards and scorecards.

Does your Predictive Maintenance Program include all of the essential elements?

Does your Predictive Maintenance Program include all of the essential elements?

A 45-minute long presentation by Jim Seifer, Director of Channel Development, Commtest

Many organizations are operating under the belief that they have a complete predictive maintenance program. If they look at the total picture, they will actually find that their program is missing essential elements which would allow them to meet their needs. To run an efficient best-in class organization, companies need to make sure that their program prioritizes the three essential elements.

What Tool? When?

What Tool? When?

An hour long presentation by Ron Moore, Managing Partner, The RM Group, Inc.

There are a plethora of tools available for improvement. Properly applied, essentially all these tools will work. Unfortunately, according to a variety of sources, most will not work, or work very long. This seminar will provide a hierarchy for using the tools based on the experience of the author, and as importantly will cover issues related to organizational readiness for effectively applying and sustaining the tools - leadership, alignment, teamwork, innovation, employee engagement, and managing cultural change.

The Maintenance Storeroom: Keys to Efficient Maintenance Operation

By Jeff Zeiler

Besides being the central hub for maintenance, the storeroom also provides functions that are absolutely critical to the maintenance operation. These functions are so important that when the storeroom is operating in a best practices mode, the rest of the maintenance operation can excel - the storeroom is the enabler. Put another way, if the storeroom is run improperly (such as poor inventory accuracy, parts unavailable when needed due to poor replenishment and procurement practices, etc), the rest of the maintenance operation has no chance of achieving high service levels of equipment availability and reliability.

Learn How to Build and Leverage Maintenance Job Plans

Learn How to Build and Leverage Maintenance Job Plans

An hour long presentation by Jeff Shiver CMRP, CPMM - Managing Principal, People and Processes, Inc.

You read articles that mention them and you hear people talk about them. But when it comes to the Maintenance Job Plan, what is the intent really? And how do I use it to make my job as a Planner better? How does it help the craftspeople?

Lean MRO Materials – The Right Part at the Right Time in the Right Quantity

Lean MRO Materials – The Right Part at the Right Time in the Right Quantity

A 30 minute long presentation by Ron Kuehl, MRO Material Manager, Detroit Diesel Corp

With over 3 million square feet of manufacturing space, Detroit Diesel has experienced their share of challenges while trying to achieve a lean MRO inventory. Ron Kuehl, Detroit Diesel's MRO Materials Manager, shares how they identified their challenges and opportunities for improvement while working to achieve a lean MRO inventory, and why they are now confident that they will have the Right Part at the Right Time in the Right Quantity by employing an MRO inventory optimization service.

The Managers Shield: Socio-Technical Networks for Reliability

The Managers Shield: Socio-Technical Networks for Reliability

Managers today are responsible for safely and efficiently operating and maintaining facilities as well as keeping order in very complex organizations.

Key Performance Indicators & Dashboards for Effective Maintenance Management

Key Performance Indicators & Dashboards for Effective Maintenance Management

An hour long presentation by Guy Delahay, Managing Partner, Mainnovation Inc.

Although there is a lot of attention for and discussion around (the best) Key Performance Indicators for Reliability & Maintenance Management, not many organizations already have a true maintenance performance management & continuous improvement system in place.

SAP PM Data Analysis & Reporting

SAP PM Data Analysis & Reporting

An hour long presentation by Mr. Sunil Kamerkar, Reporting House

Data gathered within SAP PM can help in effectively managing various aspects related to 'Asset Reliability & Maintenance Management'. This session will discuss how Reporting tools like BIRT, Actuate, Crystal, Cognos & MSRS can be used for leveraging SAP data to make informed decisions about Work & workflow, Planning & Scheduling, Resources, Asset life cycle, Reliability, Failure analysis, Spares Parts, Costing etc.

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