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ultrasound testing

Ultrasonic Condition Monitoring

In today's environment, generating revenues for any industry is important. Profit margins are shrinking and often the difference between a profit and a loss can be as simple as preventing loss and improving efficiencies. Locating sources of energy waste, identifying failure conditions in electrical and mechanical systems all contribute to helping improve the bottom line.

This is why many industries around the world have incorporated some form of condition monitoring.  As opposed to the other forms of maintenance such as reactive in which a failure condition has occurred and maintenance personnel must “react” to the problem; or preventive where maintenance activities are performed on a set schedule, condition monitoring is used to check the health or “condition” of operating equipment.  Any change in monitored fields can alert maintenance personnel of potential failure and allow the repair to be performed on a scheduled, controlled, basis.

UE Systems Ultraprobe 3,000 Ultrasonic Inspection System

The Ultraprobe 3,000 ultrasonic detection system is an important tool to help significantly cut energy waste and reduce the plant’s carbon footprint.

Ultrasound World VI Int’l Predictive Maintenance Conference Announces ‘Top Gun’ Ke

Going on its sixth year as the industries only international predictive maintenance conference focused on ultrasonic and complimentary technologies, Ultrasound World has offered plant maintenance professionals the unique ability to share inspection challenges and learn about real world, proven strategies that result in immediate ROI.

Goin’ Mobile with Ultrasound

by Gustavo Velasquez and Allan Rienstra

Ultrasound as a predictive maintenance tool is used successfully for many applications in industries of all kinds.  Ultrasound is useful as an inspection tool for detecting positive and negative pressure leaks, which are commonly found in compressed air and vacuum systems.  Some industrial processes use ultrasound to identify failed steam traps, and all facilities derive safety benefits from its ability to find electrical faults.

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US Navy F-5 Squadrons Require CTRL UL101 For Leak Testing

CTRL Systems, Inc. is proud to announce the U.S. Naval Air Systems Command required the UL101 Ultrasound Detector for a one-time cabin air supply duct test on the F-5 Freedom Fighter. The inspection was carried out without removing the insulation from the duct.

US Navy Fleet Advisory Authorizes the UL101 for Vacuum Leak Detection

Earlier this week, CTRL Systems, Inc. received notification that the U.S. Navy posted a fleet advisory stating CTRL’s UL101 (ultrasound detector) is recommended and authorized to be used onboard ships and dockside to locate vacuum leaks on the Vacuum, Collecting, Holding and Transfer (VCHT) systems.

Ultrasonic Inspections on Ball Screws, Gearboxes, and Transfers

In the Automotive Manufacturing environment maintenance is faced with many challenges in completing PM's. We are often expected to check equipment that is running 24/7, which means the machine must be shutdown to do the necessary maintenance. As costs increase and sales decrease in the automotive industry, downtime is no longer acceptable under any circumstance.

5 Common Sense Ultrasound Tips To Improve Your Inspections

1. Always remove the ultrasonic detector from the carrying case and leave the case in the office when possible. Perform active scanning on your way out to a job may reveal anomalies that could

Ultrasound Isn’t Always Practical

Ultrasonic lubrication monitoring is not practical for all situations. A bearing turning 25 rpm will not emit the same acoustic energy as one turning 1800 rpm. Quality of the sound is used As ...

Getting (dis)Charged Up

Detecting Corona and Corona Discharge

by Jim Hall with Chuck Humphrey

Don't let corona steal your productivity.

Acoustic Emission Handheld, Battery Powered Signal Generator

Meet FieldCAL, our newest unit allowing you to produce all the Acoustic Emission signals necessary to verify the correct operation of AE Sensors, Preamplifiers and AE Systems.

Steam Trap

Why Do Steam Traps Fail?

Failed traps waste fuel, reduce efficiency, increase production costs and compromise the overall integrity of the steam and condensate systems.

Reliabilityweb.com Announces UltrasoundWeek Conference

New Ultrasonic learning event for vendor-neutral application information exchange supports Predictive Maintenance and Green Reliability Programs

The Many Uses of Contact Ultrasound

by Thomas J. Murphy, Eng.

The use of ultrasound as a predictive tool has been with us for over 35 years.  Yet, despite its vintage, the use – and, indeed the understanding – of this technology is still not widespread.  This article continues an exploration of airborne ultrasound applications that we started in the June/July issue.  In this article, I will explain how, just by changing from an airborne sensor to a contact probe, we can use ultrasonic inspection in a myriad of mechanical applications.

Diesel Engines - Ultrasonic Inspection of air intake system – 546 LeTourneau Loader

Diesel Engines - Ultrasonic Inspection of air intake system – 546 LeTourneau Loader

A 9 minute iPresentation Tutorial by Allan Rienstra, SDT Ultrasound Systems.

Join Allan Rienstra for a tutorial on an interesting application for the SDT170 which is not new but probably not well enough known for people to be making use of it; the inspection of air intakes systems on heavy machines.

 

Ultrasonic Gas Detection System Ensures Earlier Protection from Hazardous Gases

Combining its highly reliable Gassonic detectors with its modular six-channel MC600 Controller, General Monitors now offers a fully integrated ultrasonic gas leak detection system that is suitable for a wide range of process safety monitoring applications in oil and gas production, petrochemical, refining, storage facilities, gas pipeline metering and compressor stations, and distribution facilities.

Using Ultrasound for Effective Inspection of Slow Speed Bearings

by Thomas J Murphy, Eng

Measuring the condition of bearings rotating at speeds below 60rpm using vibration is fraught with difficulty. This article describes using a portable ultrasound system as an "intelligent sensor" in association with a normal vibration data collector to overcome this problem. It includes results of measurements taken on a group of rotary crushing machines where this combined approach reduced the measurement time from 21 minutes per measurement to less than a minute per reading.

 

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