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work execution management

How to Prevent Kits from Being Short after Being Completed

Kits are often assembled outside the storeroom in an unsecure area. When out in the open the temptation is to take a part that is short and use it from another Kit, thinking that this can be ...

Develop an Early Equipment Management Program to Extend Their Lifecycle

To improve the use of capital assets and extend their life cycle, it's never too early to put together an equipment management program. Traditionally, the equipment management function is divided

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Prepare a Private Budget

The installation of any new system will affect your budgeted expenditures. You will have extra labor until people get used to the new systems and extra parts as you bring your fleet up to

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There’s No “Other” on the Restaurant Menu

I was considering the choices that groups make when setting up their CMMS/EAM systems the other day while reviewing a client's implementation and reflected on this analogy. When you go to the

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Discovering “Abnormalities” During the Cleaning - Sanitation Process

One of the Pillars of TPM is the Elimination of Minor Stoppages. These are the annoying "glitches" or "hiccups" in the routine operation of the equipment. Experienced equipment operators know how

Scheduled Compliance is Arguably the Most Important KPI for Improving Work Management

Being successful here quickly identifies success in many other processes and KPIs. Let's be clear - 100% of available maintenance man-hours must be scheduled. Some organizations plan for

 

Writing Work Requests/Work Orders in SAP

When failures occur, it is usually first recognized at the equipment level by operating or production units (should personnel be mentioned instead of units?). When a malfunction takes place, if

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Work Order Completion

When is a work order truly complete? There's more to work order completion than simply performing the actual maintenance tasks and changing the WO status to "Complete" within the CMMS/SAP.

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1st Maintenance Priority - Understand Your Customer’s (needs)

I have spend the last 22 years in maintenance, operations and quality. When I looked back I noticed that I became a different maintenance manager after an assignment in operations. By now it is

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Remembering Measurements

I have a simple tip that always saves me time. When making measurements, place a piece of white electrical tap on the side of the tape measurer, each time you take a measurement write it down

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Nine Telling Signs to Replace Your EAM/CMMS System

  1. Your current EAM system offers limited functionality.
  2. The user interface in your current EAM system is difficult to use.
  3. External factors are rendering your EAM system obsolete.
  4. Your current EAM

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Operational Involvement

The operations or production departments must take enough ownership of their equipment that they are willing to support the maintenance department's efforts. Operational involvement, which varies

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V-Belt Maintenance “Gang Box Training”

V-Belt Maintenance is a requirement if you want to insure optimum belt drive performance. This process requires proper maintenance and discipline in order to insure effective belt operation and a long service life. When coupled with a regularly scheduled maintenance program, belt drives will run relatively trouble-free for a long time.

General Rules: (if you want to stop V-Belt failures)

1. Insure proper alignment of sheaves both parallel and angular using a sheave laser alignment tool. Do not use a straight edge or string if one expects optimal

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Eliminating Spare Parts Stock Outs

One of the main fears of most reliability and maintenance engineers is that, at the time of actual need, the required spare part will not be available. This is commonly referred to as a stock

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What Is A Stock Turn?

Because inventory requires a significant financial investment and that investment involves significant ongoing costs, it is also important to measure the financial performance. Tracking the The ...

Hand Me a Map, I Think We’re Lost….

Although maps may be a thing of the past for most of us, getting lost isn't. A majority of us have a GPS to help us navigate and avoid getting lost in our personal lives, but, what about at work?

Essential Asset Monitoring

Portable instruments have evolved through several iterations to encompass as much data collection, analytical, and correction tools as possible in a single, convenient, and light-weight package.

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Eliminating Pipe Stress “Gang Box Training”

Maintenance Supervisors should use this tool to train their maintenance techs, welders and contractors - 10-20 minutes - Post them in the Maintenance Shop after use

Pipe stress is caused by

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Reliability 101 - Session 5: Reliability Metrics

Reliability 101 - Session 5: Reliability Metrics

Reliability 101 - Session 5 Reliability Metrics
A 7:15 minute iPresentation Tutorial

Scheduling Options for SAP Plant Maintenance and Beyond

Scheduling Options for SAP Plant Maintenance and Beyond

Scheduling Options for SAP Plant Maintenance and Beyond
A 10:49 minute iPresentation Tutorial

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