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Uptime feb mar 2018 cover en

How Does Condition Monitoring Prevent Motor Failures?

Until now, preventing motor failure required early retirement, as in repairing or replacing your rotating equipment on a schedule possibly years before the motor would fail. Fortunately, the declining costs of sensors and submeters, together with the growing big data industry, have made condition monitoring increasingly accurate and affordable. The net result: condition monitoring can decrease your motor operations and maintenance (O&M) expenses by up to 25 percent.1

This article describes how condition monitoring detects motor damaging situations and uses that information to maximize the life of your rotating equipment.

Uptime feb mar 2018 cover en

How Failure Data Contributes to the Success of Your Reliability Program

Although more and more industrial plants have been incorporating reliability into their vocabulary, in several cases, something has been lost in translation. More times than not, when asked about their asset reliability program, maintenance reliability organizations do not have a process in place to document asset failures, specifically the utilization of failure coding within their computerized maintenance management system (CMMS). The goal of this article is to shed light on the long-lasting benefits of documenting failure data so that organizations not doing so become the exception rather than the rule.

Uptime feb mar 2018 cover en

Maintenance Strategies: Is There a Simple Solution?

No doubt you have heard these terms, read articles and attended workshops and seminars to learn about these strategies. Using this information, you’ve discovered which ones will make your maintenance program more effective, reduce labor hours, reduce costs, increase equipment availability and ultimately improve production.

Based on experience gained from being around maintenance shops for many years, visiting with people in a variety of industries and talking with maintenance professionals around the globe, the conclusion formed is: There is a right time and a right place for each of these strategies.

Uptime feb mar 2018 cover en

Building a Reliable Plant Through Constant Evolution

Greenfield Global’s ethanol plant in Varennes, Quebec, Canada, demonstrates the power of maintaining and evolving a strong reliability plan. Reliability is a key term in manufacturing that plenty of people talk about, but often find difficult to tackle in a practical way. Often, when discussing reliability, people imagine it to be achievable only for large scale, high capital organizations with a great deal of manpower. This misunderstanding stems from the misconception that reliability is a goal: just put the right equipment in place, spend enough money and somehow the plant will become reliable. This couldn’t be further from the truth.


Maintenance as a Profit Center

Times and thinking in the Industrial World have changed dramatically in the past three decades. Traditions that have literally been sacred cows in those post WWII years have been forgotten; witness that the “Greatest Generation” is almost a “Vanished Generation”. Technically speaking, some of this has been good and necessary – some maybe not.

Uptime feb mar 2018 cover en

The Use of Drones in the Future Facility Maintenance and Inspection Industry

Drone-based nondestructive testing allows easier, faster and inexpensive identification of flaws and defects on materials. Using location and other controls, the drones can take the same tests from the same point and angle repeatedly.

Drone-based inspection and maintenance provides a wide range of possibilities that take advantage of the mobility of the drone, as well as the nondestructive nature of the tests. These tests can help oil and gas companies identify defects and reduce the rate of failures and unplanned shutdowns.

The delicate nature of the oil and gas industry requires close and careful monitoring of its systems, such as pipelines, refineries and more. However, some traditional nondestructive testing (NDT) requires shutting down operations, as well as the repair or replacement of the test area or component.

Uptime feb mar 2018 cover en

Creating a Spare Parts Holding List With Confidence

As anyone with a hand in running a household knows, it’s important to keep a stockpile of key items. You certainly don’t want to find out the hard way that you’re on your last square of toilet paper! But in the case of a facility like a power plant, a missing spare part could be more than just a nuisance, it could be downright expensive.

Determining the appropriate spare parts to have on hand in a large facility, however, can be tricky. This is especially true after building a facility from the ground up, when you don’t have a frame of reference for which spare parts you’re most likely to need first.

Most organizations deal with this in one of two ways: 1) they guess or 2) they purchase according to a spares list provided by an equipment vendor.

Uptime feb mar 2018 cover en

Managing “Dock to Decom” in a Hyperscale Data Center Environment

The hyperscale data center segment is growing as the never-ending onslaught of data continues to require new and more agile transport systems. This need is creating a unique challenge for teams tasked with the management of assets and their lifecycles in these dynamic and sometimes dispersed hyperscale data center environments.

Uptime feb mar 2018 cover en

How to Get the Resources and Support You Need

If you’re getting comments like these, you’re not alone. For those in the reliability field with a technical background, it can be frustrating. Your response might be, “The numbers in the spreadsheets are clear. Why is it so hard to get support from the executive team?”

Although your work is backed by hard science and a solid body of work, the fact is many others in the company may not have a good picture of what maintenance reliability professionals do to contribute to its success.

This article gives you some ideas on how you can demonstrate the value of your work and that of your team’s in order to get acceptance and support from the rest of the organization. As a result, your recommendations get followed, you get the staff and budget you need, and you’re seen as a team player.