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Why Your Digital Twin Approach Is Not Built to Last and What to Do About It Now

Predicting the failure of assets is the holy grail of maintenance. And, there has never been a better time to achieve it than now.

Featured Reliability Leader: Ramesh Gulati

Featured Reliability Leader: Ramesh Gulati

Ramesh is a true reliability leader and earned a well-deserved, but rare, Reliabilityweb.com Lifetime Achievement Award at The RELIABILITY Conference, May 8, 2019, in Seattle, Washington.

Why Machine Learning and AI Are the Future of Oil Analysis

Why Machine Learning and AI Are the Future of Oil Analysis

Oil analysis is essential for maintaining equipment reliability and life span.

Kepner-Tregoe and Sologic Form Root Cause Analysis Partnership

[PRINCETON, N.J. (PRWEB) JUNE 04, 2019] Kepner-Tregoe, Inc. (http://www.kepner-tregoe.com) and Sologic, LLC (http://www.sologic.com) have formed a partnership to offer Kepner-Tregoe (KT) problem solving techniques supported by Sologic’s Causelink® software. 

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 Reliabilityweb.com announces Certified Reliability Leader Workshop in Mississauga, Ontario

Reliabilityweb.com announces Certified Reliability Leader Workshop in Mississauga, Ontario

[June 3, 2019] Reliabilityweb.com® has announced a Certified Reliability Leader® (CRL) Workshop will be held in Mississauga, Ontario, June 25-28, 2019. 

Are You a Maintenance Hero or a Reliability Leader?

Are You a Maintenance Hero or a Reliability Leader?

The fact is, organizations and their management teams create heroes and leaders through their behavior and actions. This article explains the differences between heroes and leaders and defines the attributes of a special kind of leader, reliability leaders: the real heroes.

How to Improve Your PM Program in 10 Steps

How to Improve Your PM Program in 10 Steps

If you currently have a preventive maintenance (PM) program in place and want to improve it, there are 10 steps you can follow to do so. Following these steps will uncover inefficiencies, including over- and under-scheduled PMs, equipment with PMs that don’t need them, and noncritical equipment that is  prioritized over critical equipment for preventive maintenance.

The Impact of Federated Manufacturing on the Industrial Sector

The Impact of Federated Manufacturing on the Industrial Sector

When considering the future of production in the era of Industry 4.0, there is a truism that applies to any revolution: It is much easier to recognize when it starts than to predict how it will end. Within the hype zone of digitalization, the topic of federated manufacturing has, thus far, gained relatively little attention.

Improving Asset Contributions to the Bottom Line

Improving Asset Contributions to the Bottom Line

What are your contributions to the bottom line? Many asset managers are often put in an awkward position when confronted with this question, which refers to the triple bottom line of people, planet and profit. This question is not necessarily demanding to know the asset manager’s individual contributions to the bottom line, but the contributions and input of the maintenance system and the assets he or she manages to the overall bottom line.

How Manufacturers Can Make IIoT A Profitable Reality

How Manufacturers Can Make IIoT A Profitable Reality

In manufacturing, a smart plant refers to a connected digital factory. However, when you look inside a typical plant today, you often see older infrastructure and assets. Common challenges that prevent manufacturers from achieving smart, fully connected plants can range from location – remote facilities sometimes without even basic Internet service or low connectivity – to issues of older assets that aren’t inherently IIoT-enabled. In the industrial world, these environments lead to stranded assets and up to 40 percent of a plant’s assets fall into this category.

The Keys to Solving Fatigue: The Silent Killer

The Keys to Solving Fatigue: The Silent Killer

Fatigue is a failure mode that every manufacturing plant will experience at some point and can become chronic if not solved. While understanding fatigue has advanced since its inception in the early 1800s, there are still some misunderstandings in manufacturing in solving these failures. A characteristic of fatigue failures is stress, which is typically below the yield strength of the material. This is what makes fatigue a silent killer.

How the Quest for Better Pumps Came to (Almost) Nothing: Part 1

How the Quest for Better Pumps Came to (Almost) Nothing: Part 1

Pumps are fluid machines that move liquids over short and/or long distances. They were invented well before the industrial revolution and even Archimedes tinkered with pumps, on or about 250 B.C., somewhere near the historic city of Siracusa in Sicily. Without pumps, modern process plants would not exist. But not all pumps are well constructed, well maintained, correctly installed, or properly operated. And while some pumps have stayed on-line without interruption for six years, others continue to experience random failures several times in the course of a year. Pump improvement can be both a career enhancer and a value-adding proposition, as this two-part article will show.