In today’s industrial environment, most turbomachinery has permanently installed machinery protection systems that incorporate vibration monitoring instrumentation. These systems typically utilize proximity probes to monitor both radial and thrust events (i.e., relative vibration measurements), case mounted seismic vibration transducers (i.e., absolute vibration measurements) and a shaft speed/phase reference measurement. By incorporating the preexisting machinery protection systems’ available measurement types into a routine vibration analysis program, technicians can determine specific fault types and machine condition based on signal amplitudes, frequency content and phase relationships between machine components. Additionally, these measurements can be acquired for machine commissioning purposes after mechanical repairs/inspections and utilized for machinery diagnostics with the use of multi-channel transient vibration analysis techniques.
Hansford Sensors, the leading global manufacturer of high performance industrial accelerometers, will be continuing its North American program of business development at Reliable Plant 2016. The company will be using the show to announce its newly formed US sales partner, Hansford Sensors USA, and to launch a number of exciting new products, designed to help plant and maintenance engineers improve the accuracy and reliability of vibration and condition monitoring systems.
Part 2 of this series on the components of a successful vibration program describes the skill sets and attitudes that are most appropriate for those who want to run successful vibration monitoring or condition monitoring (CM) programs.
Understanding the 10 components of a condition monitoring (CM) program is the first step in making them work to support you and your organization’s goals. The 10 main components comprising a condition monitoring program are shown in Figure 1. Each of the components relates to and affects all of the others. Like the supports of a structure, they all must be balanced for the structure to stand. This is the introduction to a 10-part series covering each of the 10 components of a successful program. A more in-depth handling of the subject matter can be found in the book, Audit It. Improve It! Getting the Most from Your Vibration Monitoring Program by Alan Friedman, available at the MRO-Zone Bookstore.
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A new, 8-course Applied Vibration Analysis Training Series from RedVector will aid industrial organizations and their employees in uncovering issues that may lead to downtime
TAMPA, FL - RedVector, the leader in eLearning and workforce training solutions for the industrial manufacturing industries, has launched a new, 8-course Applied Vibration Analysis Training Series to help companies analyze machine vibrations and uncover issues that may contribute to production downtime.
Balance in critical equipment isn’t an optional goal for manufacturing facilities. It is a necessary part of keeping production running and preventing unplanned shutdowns. It’s particularly important for facilities with high demand for products, as is the case with the Oman India Fertilizer Company S.A.O.C. (OMIFCO).
SPM Instrument, Sweden, leading worldwide provider of condition monitoring technology and products, now announces the global market introduction of DuoTech®, a new multi-purpose accelerometer for vibration and shock pulse measurement.
Meggitt’s portable shaker verifies the operation of sensors monitoring vibration levels of rotating industrial machinery including pumps, fans, motors and coolers. Designed for everyday use in
Collecting and analyzing data takes time, but can save your company thousands of dollars. However, a very detailed thorough report could cost your company thousands of dollars.
Free firmware upgrade delivers overall vibration data, detailed diagnosis and actionable repair recommendations. Fluke Corp. has released a firmware upgrade for the Fluke® 810 Vibration Tester that helps mechanical maintenance teams more quickly identify and prioritize mechanical problems. This no-cost upgrade is available to all owners of the Fluke 810 Vibration Tester.
Grease, excess paint, etc. can affect the quality of collected vibration data. The below 3 steps will ensure that the best possible data quality is always collected:
In any modern plant, condition monitoring is essential for allocating limited resources for repair when necessary and convenient to curtail downtime. Among the many available technologies, vibration is one of the leading measurements for rotating equipment reliability.
SPM Instrument now announces the introduction of a new version of its popular electronic stethoscope. Listening to machine sounds in order to determine the probable source of abnormal noise is one of the most widely used methods in maintenance departments across all branches of industry.
ACOEM was created in late 2011 following the purchase of 01dB-Metravib by Evolem and its leading executives. The group is pursuing its build-up strategy with the purchase of VIBRALIGN, a long-standing partner of FIXTURLASER in the U.S. The ACOEM Group offers unrivaled expertise in the environmental, industrial and defense sectors, presenting its know-how through four unique brands:
VibrAlign introduces the first ONEPROD product from ACOEM to arrive in U.S. markets: the ONEPROD HAWK. The HAWK is a machinery diagnostic tool that empowers mechanics to instantly diagnose the health of their rotating assets, and requires no vibration training or certification to use.
Hansford Sensors, the leading manufacturer of industrial accelerometers, has opened a new office in India, boosting its customer support, service and product offerings to businesses operating key assets in industrial applications
Meggitt's portable shaker verifies the operation of sensors monitoring vibration levels of rotating industrial machinery including pumps, fans, motors and coolers. Designed for everyday use in
The approach to vibration analysis is likely the most varied practice in the industry. This is partially due to the lack of standardization, combined with an explosion of new knowledge and technologies over the last two decades. Guidelines for creating a world-class vibration program will differ immensely depending on the source of information. When designing a new policy or optimizing an existing program, it is vital to have a good understanding of the shortcomings that can be found in almost every network in operation. A lack of buy-in, priority, provability, the uncertainty of diagnostics, false alarms, missed opportunities, time and dedication, improper settings and lack of resources are common reasons for a less than fully successful vibration program. In short, the issue is not one thing that's 100 percent wrong, but rather 100 things that are one percent wrong. At the Chevron Phillips Chemical Company's (CPChem's) Sweeny complex, a small amount of unique improvements made a significant difference in the program's success.
Beta Machinery Analysis (BETA) is pleased to announce two additions to its leadership team. The new personnel reflect BETA’s growing business in China and Southeast Asia, and its expanded services in piping vibration and integrity.